Binder resin composition for toners

Patent metadata

Field	Value
Publication number	US-10386740-B2
Application number	US-201615768955-A
Country	US
Kind code	B2
Filing date	Aug 2, 2016
Priority date	Nov 4, 2015
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

A resin binder composition for a toner, containing a polyester resin, which is a polycondensate of a polyethylene terephthalate, a carboxylic acid component, and an alcohol component, wherein the polyethylene terephthalate contains a polyethylene terephthalate having a IV value of 0.40 or more and 0.75 or less, and wherein the alcohol component contains an aliphatic diol having a hydroxyl group bonded to a secondary carbon atom having 2 or more carbon atoms and 4 or less carbon atoms in an amount of 40% by mol or more and 100% by mol or less, a method for producing a polyester resin contained in the resin binder composition, and a toner for electrophotography containing the resin binder composition. The resin binder composition for a toner of the present invention is suitably used in the toner for electrophotography usable in development or the like of latent images formed in, for example, method for electrostatic image development, electrostatic recording method, electrostatic printing method or the like.

First claim

The invention claimed is:

1. A resin binder composition for a toner, comprising a polyester resin, which is a polycondensate of a polyethylene terephthalate, a carboxylic acid component, and an alcohol component, wherein the polyethylene terephthalate comprises a polyethylene terephthalate having a IV value of 0.40 to 0.62, and wherein the alcohol component comprises an aliphatic dial having a hydroxyl group bonded to a secondary carbon atom having 2 to 4 carbon atoms in an amount of 40% to 100% by mol.

2. The resin binder composition for a toner according to claim 1 , wherein the content of the polyethylene terephthalate having a IV value of 0.40 to 0.62 is 90% by mass or more of a total amount of the polyethylene terephthalate.

3. The resin binder composition for a toner according to claim 1 , wherein the amount of the polyethylene terephthalate is an amount such that the unit of terephthalic acid-ethylene glycol is 5 to 90 mol, based on 100 mol of a total of the carboxylic acid component and the alcohol component.

4. The resin binder composition for a toner according to claim 1 , wherein the content of the aliphatic diol having a hydroxyl group bonded to a secondary carbon atom having 2 to 4 carbon atoms is 50% to 95% by mol of the alcohol component, and wherein the alcohol component further comprises an α,ω-linear alkanediol having 2 to 4 carbon atoms in an amount of 5% to 50% by mol.

5. The resin binder composition for a toner according to claim 4 , wherein a molar ratio of the aliphatic diol having a hydroxyl group bonded to a secondary carbon atom having 2 to 4 carbon atoms to the α,ω-linear alkanediol having 2 to 4 carbon atoms (the aliphatic diol having a hydroxyl group bonded to a secondary carbon atom/the α,ω-linear alkanediol) is in a range of 50/50 to 95/5.

6. The resin binder composition for a toner according to claim 1 , wherein the carboxylic acid component is at least one member selected from the group consisting of aromatic dicarboxylic acid compounds, aliphatic dicarboxylic acid compounds, and tricarboxylic or higher polycarboxylic acid compounds.

7. The resin binder composition for a toner according to claim 6 , wherein the carboxylic acid component is at least an aliphatic dicarboxylic acid compound comprising a succinic acid substituted with an alkyl group having from 1 to 20 carbon atoms or an alkenyl group having from 2 to 20 carbon atoms.

8. The resin binder composition for a toner according to claim 1 , wherein the resin binder comprises two kinds of polyester resins of which softening points differ by 15° C. or more, wherein the two kinds of polyester resins are a polyester resin H having a softening point of 110° C. to 170° C. and a polyester resin L having a softening point of 80° C. to 120° C., wherein at least one of the polyester resins is a polycondensate of a polyethylene terephthalate, a carboxylic acid component, and an alcohol component, the polyethylene terephthalate comprising a polyethylene terephthalate having a IV value of 0.40 to 0.62.

9. The resin binder composition for a toner according to claim 1 , wherein the content of the aliphatic diol having a hydroxyl group bonded to a secondary carbon atom having 2 to 4 carbon atoms is 40% to 95% by mol of the alcohol component.

10. A toner for electrophotography comprising a resin binder composition for a toner as defined in claim 1 .

11. The resin binder composition for a toner according to claim 1 , wherein the aliphatic diol having a hydroxyl group bonded to a secondary carbon atom having 2 to 4 carbon atoms comprises at least one member selected from the group consisting of 1,2-propanediol, 1,2-butanediol, 1,3-butanediol, and 2,3-butanediol.

12. The resin binder composition for a toner according to claim 1 , wherein the aliphatic diol having a hydroxyl group bonded to a secondary carbon atom having 2 to 4 carbon atoms comprises 1,2-propanediol.

13. A method for producing a polyester resin, comprising carrying out a polycondensation reaction of a polyethylene terephthalate, a carboxylic acid component, and an alcohol component in the presence of an esterification catalyst, wherein the polyethylene terephthalate comprises a polyethylene terephthalate having a IV value of 0.40 to 0.62, and wherein the alcohol component comprises an aliphatic diol having a hydroxyl group bonded to a secondary carbon atom having 2 to 4 carbon atoms in an amount of 40% to 100% by mol.

Assignees

• Kao Corp

Inventors

• Kubo Takashi

Classifications

• C08G63/916

  Dicarboxylic acids and dihydroxy compounds · CPC title

• C08G63/46

  Polyesters chemically modified by esterification (C08G63/20 takes precedence; by after-treatment C08G63/91) · CPC title

• G03G9/087

  Binders for toner particles · CPC title

• C08G63/12

  derived from polycarboxylic acids and polyhydroxy compounds · CPC title

• G03G9/08797

  characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature · CPC title