Stretchable electrically-conductive circuit and manufacturing method therefor

Patent metadata

Field	Value
Publication number	US-10386248-B2
Application number	US-201515311659-A
Country	US
Kind code	B2
Filing date	May 14, 2015
Priority date	May 16, 2014
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

A stretchable electrically-conductive sheet according to the present invention includes an elastomer sheet 1 having an adhesive layer corresponding to a wiring region with a predetermined pattern formed on a front surface of the elastomer sheet, and also includes electrically-conductive fiber materials 2 each having a predetermined diameter and a predetermined length. When the elastomer sheet 1 is stretched or bended, the electrically-conductive fiber materials relatively move maintaining mutual electrical continuity so as to maintain the electrical continuity in the wiring region. Accordingly, it is possible to achieve a low-cost stretchable electrically-conductive circuit having excellent stretchability, bendability, and durability.

First claim

What is claimed is:

1. A stretchable electrically-conductive circuit, comprising:
an elastomer sheet having an adhesive layer corresponding to a wiring region with a predetermined pattern formed on a front surface of the elastomer sheet; and
electrically-conductive fiber materials each having a predetermined diameter and a predetermined length and attached to the adhesive layer and coming in contact with each other along the wiring region so as to have mutual electrical continuity,
wherein the electrically-conductive fiber materials relatively move maintaining the mutual electrical continuity so as to maintain the mutual electrical continuity in the wiring region when the elastomer sheet is stretched or bended,
wherein a front surface of each of the electrically-conductive fiber materials attached to the adhesive layer is sealed with the elastomer sheet or a coated layer formed of a thin film having higher flexibility than the elastomer sheet.

2. The stretchable electrically-conductive circuit according to claim 1 , wherein a fiber length of each fiber of the electrically-conductive fiber materials or a wire width of the electrically-conductive fiber materials to be attached is selected to increase the electrically-conductive fiber materials to be detached electrically in accordance with a stretch rate and to increase electric resistance when the elastomer sheet is stretched or bended, so that the stretchable electrically-conductive circuit functions as a stretch amount detection sensor detecting stretch amount.

3. The stretchable electrically-conductive circuit according to claim 2 , wherein the electrically-conductive fiber materials attached to two elastomer sheets intersect with each other, and attached layers of the electrically-conductive fiber materials in an intersection portion function as opposing electrodes and an elastomer sheet disposed between the opposing electrodes functions as a capacitor, and capacitance between the opposing electrodes is changed in accordance with a stretch of the elastomer sheet between the electrodes due to pressure and load applied in a perpendicular direction, so that the stretchable electrically-conductive circuit functions as a pressure sensor.

4. The stretchable electrically-conductive circuit according to claim 1 , wherein the electrically-conductive fiber materials attached to two elastomer sheets intersect with each other, and attached layers of the electrically-conductive fiber materials in an intersection portion function as opposing electrodes and an elastomer sheet disposed between the opposing electrodes functions as a capacitor, and capacitance between the opposing electrodes is changed in accordance with a stretch of the elastomer sheet between the electrodes due to pressure and load applied in a perpendicular direction, so that the stretchable electrically-conductive circuit functions as a pressure sensor.

5. A stretchable electrically-conductive circuit, comprising:
an elastomer sheet having an adhesive layer corresponding to a wiring region with a predetermined pattern formed on a front surface of the elastomer sheet; and
electrically-conductive fiber materials each having a predetermined diameter and a predetermined length and attached to the adhesive layer and coming in contact with each other along the wiring region so as to have mutual electrical continuity,
wherein the electrically-conductive fiber materials relatively move maintaining the mutual electrical continuity so as to maintain the mutual electrical continuity in the wiring region when the elastomer sheet is stretched or bended,
wherein both surfaces of the elastomer sheet are configured to be adhesive layers and the elastomer sheet is rolled such that the electrically-conductive fiber material attached to one of the adhesive layers comes inside so as to form a conductive wire-like shape.

6. The stretchable electrically-conductive circuit according to claim 5 , wherein the electrically-conductive fiber materials attached to two elastomer sheets intersect with each other, and attached layers of the electrically-conductive fiber materials in an intersection portion function as opposing electrodes and an elastomer sheet disposed between the opposing electrodes functions as a capacitor, and capacitance between the opposing electrodes is changed in accordance with a stretch of the elastomer sheet between the electrodes due to pressure and load applied in a perpendicular direction, so that the stretchable electrically-conductive circuit functions as a pressure sensor.

7. A stretchable electrically-conductive circuit, comprising:
an elastomer sheet having an adhesive layer corresponding to a wiring region with a predetermined pattern formed on a front surface of the elastomer sheet; and
electrically-conductive fiber materials each having a predetermined diameter and a predetermined length and attached to the adhesive layer and coming in contact with each other along the wiring region so as to have mutual electrical continuity,
wherein the electrically-conductive fiber materials relatively move maintaining the mutual electrical continuity so as to maintain the mutual electrical continuity in the wiring region when the elastomer sheet is stretched or bended,
wherein the electrically-conductive fiber materials attached to two elastomer sheets intersect with each other, and attached layers of the electrically-conductive fiber materials in an intersection portion function as opposing electrodes and an elastomer sheet disposed between the opposing electrodes functions as a capacitor, and capacitance between the opposing electrodes is changed in accordance with a stretch of the elastomer sheet between the electrodes due to pressure and load applied in a perpendicular direction, so that the stretchable electrically-conductive circuit functions as a pressure sensor.

8. The stretchable electrically-conductive circuit according to claim 7 , wherein elastomer sheets in which the electrically-conductive fiber materials are not attached are laminated in the intersection portion.

9. The stretchable electrically-conductive circuit according to claim 8 , wherein an opening is provided in a lower portion of the intersection portion of at least one layer of the elastomer sheets in which the electrically-conductive fiber materials are not attached.

10. The stretchable electrically-conductive circuit according to claim 7 , wherein a plurality of rows of the attached layers of the electrically-conductive fiber materials are formed on one of the two elastomer sheets, and the intersection portions are formed at a plurality of portions in a longitudinal direction with respect to the attached layer of the electrically-conductive fiber materials formed in the other elastomer sheet.

11. The stretchable electrically-conductive circuit according to claim 7 , wherein one of the two elastomer sheets functions as a stretch amount detection sensor and the intersection portion functions as a pressure sensor.

Assignees

• Aist

Inventors

• Yoshida Manabu
• Uemura Sei
• NOBESHIMA Taiki

Classifications

• H05K3/143

  Masks therefor (H05K3/048 takes precedence) · CPC title

• H01R11/01

  characterised by the form or arrangement of the conductive interconnection between the connecting locations · CPC title

• G01L1/144 Primary

  with associated circuitry (G01L1/146 and G01L1/148 take precedence) · CPC title

• H01B5/00

  Non-insulated conductors or conductive bodies characterised by their form · CPC title

• H01B7/06

  Extensible conductors or cables, e.g. self-coiling cords · CPC title