Collector and associated heat exchanger

Patent metadata

Field	Value
Publication number	US-10386128-B2
Application number	US-201514863765-A
Country	US
Kind code	B2
Filing date	Sep 24, 2015
Priority date	Sep 25, 2014
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

A collector for accommodating at least two flat tubes of a heat exchanger, which are disposed so as to be mutually parallel and each of which has a broad side and a narrow side, may include a first element and a second element. The first element may be configured as a metal strip, and the second element may be configured as one of an extruded section or a formed sheet-metal part. At least two punched through openings each configured as a passage for receiving one of the flat tubes may be provided in at least one of the first element and the second element. The at least two punched through openings may further be oriented parallel to a longitudinal axis of the collector by way of the broad side of the flat tubes.

First claim

The invention claimed is:

1. A collector for accommodating at least two flat tubes of a heat exchanger, which are disposed so as to be mutually parallel and each of which has a broad side and a narrow side, the collector comprising:
a first element and a second element together defining an internal space, wherein the first element is configured as a metal strip and the second element is configured as one of an extruded section or a formed sheet-metal part, and wherein at least two punched through openings each configured as a passage for receiving one of the flat tubes are provided in at least one of the first element and the second element, and are oriented parallel to a longitudinal axis of the collector;
wherein the second element has a cross section with a partially annular portion and enlarged end portions, the enlarged end portions having a thickness greater than a thickness of the partially annular portion, wherein the second element has two grooves that receive the first element, wherein the grooves each has a first surface contacting a side of the first element facing the internal space and a second surface contacting a side of the first element facing away from the internal space, and wherein the first surface has a larger surface than the second surface.

2. The collector according to claim 1 , wherein the first and second elements are held together by clipping.

3. The collector according to claim 2 , wherein the first and second elements are interconnected in a materially integral manner by at least one of soldering, adhesive bonding, and welding.

4. The collector according to claim 1 , wherein the first and second elements are interconnected in a materially integral manner by at least one of soldering, adhesive bonding, and welding.

5. The collector according to claim 4 , wherein at least one of the first element and the second element in a circumferential direction has at least one of a constant wall thickness and a variable wall thickness.

6. The collector according to claim 4 , wherein the second element has at least one of a step/clearance and a groove for positioning the first element.

7. The collector according to claim 1 , wherein at least one of the first element and the second element in a circumferential direction has at least one of a constant wall thickness and a variable wall thickness.

8. The collector according to claim 7 , wherein the second element has at least one of a step/clearance and a groove for positioning the first element.

9. The collector according to claim 1 , wherein the second element has at least one of a step/clearance and a groove for positioning the first element.

10. The collector according to claim 1 , further comprising at least one separation wall which subdivides the collector into a plurality of segments, wherein the separation wall is retained in at least one of a clearance and a slot of the collector.

11. The collector according to claim 1 , wherein the first and second elements on respective internal sides have a same internal radius.

12. The collector according to claim 1 , wherein at least a portion of the enlarged end portions are rounded to form introduction ramps facing away from the annular portion, the introduction ramps configured to enable a fitting force of the enlarged end portions to be overcome such that the first element may be introduced into the groove.

13. The collector according to claim 12 , wherein the enlarged end portions have a curved shape.

14. The collector according to claim 1 , wherein the enlarged end portions extend radially outward from the annular portion.

15. A heat exchanger comprising:
at least two flat tubes oriented parallel to each other, each flat tube having a narrow side and a broad side; and
at least one collector having a first element and a second element together defining an internal space, wherein the first element is configured as a metal strip and the second element is configured as one of an extruded section or a formed sheet-metal part, the first element being positioned between opposing walls of the second element, and wherein at least two punched through openings each configured as a passage for receiving one of the flat tubes are provided in at least one of the first element and the second element, and are oriented such that the broad side of each flat tube extends parallel to a longitudinal axis of the collector when inserted in a corresponding one of the at least two punched through openings;
wherein the second element has a cross section with a partially annular portion and enlarged end portions, the enlarged end portions having a thickness greater than a thickness of the partially annular portion, wherein the second element has two grooves that receive the first element, wherein the grooves each has a first surface contacting a side of the first element facing the internal space and a second surface contacting a side of the first element facing away from the internal space, and wherein the first surface has a larger surface than the second surface.

16. The heat exchanger according to claim 15 , wherein at least one of the at least two flat tubes has a shoulder which serves as a stop during plugging into an associated one of the at least two punched through openings.

17. The heat exchanger according to claim 15 , wherein the heat exchanger is configured as a battery cooler.

18. The heat exchanger according to claim 15 ,
wherein the flat tubes are connected in a mechanical or materially integral manner to at least one heat-conducting plate.

19. The heat exchanger according to claim 15 , wherein at least one of:
at least one of the at least two flat tubes has at least two parallel flow ducts; and
at least one of the at least two flat tubes is configured as an extruded section.

20. A battery module for a motor vehicle comprising:
a heat exchanger having:
at least two flat tubes oriented parallel to each other, each flat tube having a narrow side and a broad side; and
at least one collector having a first element and a second element together defining an internal space, wherein the first element is configured as a metal strip and the second element is configured as one of an extruded section or a formed sheet-metal part, and wherein at least two punched through openings each configured as a passage for receiving one of the flat tubes are provided in at least one of the first element and the second element, and are oriented such that the broad side of each flat tube extends parallel to a longitudinal axis of the collector when inserted in a corresponding one of the at least two punched through openings;
at least one battery cell; and
at least one spring element configured to bias the heat exchanger by way of the flat tubes towards that at least one battery cell, so as to have heat-exchanging contact between the flat tubes and the at least one battery cell;
wherein the second element has a cross section with a partially annular portion and enlarged end portions, the enlarged end portions having a thickness greater than a thickness of the partially annular portion, the enlarged portions defining a groove in which the first element is retained in a form-fitting manner, the enlarged end portions extending radially outward from the annular portion; and
wherein the second element has two grooves that receive the first element, wherein the grooves each has a first surface contacting a side of the first element facing the internal space and a second surface contacting a side of the first element facing away from the i

Assignees

• Mahle Int Gmbh

Inventors

• Hofmann Herbert
• Seitz Matthias
• Wagner Christian

Classifications

• F28F1/04

  polygonal, e.g. rectangular {(F28F1/022 takes precedence)} · CPC title

• F28F1/00

  Tubular elements; Assemblies of tubular elements (specially adapted for movement F28F5/00) · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/6556

  Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552) · CPC title

• F28D2021/0043

  for fuel cells · CPC title