Rotor

Patent metadata

Field	Value
Publication number	US-10385863-B2
Application number	US-201615738869-A
Country	US
Kind code	B2
Filing date	Jun 21, 2016
Priority date	Jun 26, 2015
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

A rotor used for a motor that rotates an impeller of a fuel pump includes a cylindrical bonded magnet that forms a plurality of magnetic poles, an inner core that is a cylindrical component provided inward of the bonded magnet and that has both axial end surfaces exposed to outside, and a rotating shaft that includes a connecting end, which has a pair of flat surfaces parallel to each other and is fitted to the impeller, and that is provided to pass through the inner core inward thereof. A cross section of the connecting end has a centroid coinciding with a rotational axis.

First claim

The invention claimed is:

1. A rotor used for a motor that rotates an impeller of a fuel pump, the rotor comprising:
a cylindrical bonded magnet that forms a plurality of magnetic poles;
an inner core that is a cylindrical component provided inward of the bonded magnet and that has both axial end surfaces exposed to outside; and
a rotating shaft that includes a connecting end, which has a pair of flat surfaces parallel to each other and is fitted to the impeller, and that is provided to pass through the inner core inward thereof, wherein a cross section of the connecting end has a centroid coinciding with a rotational axis, wherein:
the inner core includes an engaged part that is recessed radially inward or protrudes radially outward on a section parallel to an axial direction of the inner core;
the bonded magnet includes an engaging part that engages with the engaged part in the axial direction;
the engaged part is one of a plurality of engaged parts in a circumferential direction of the inner core;
the inner core includes a plurality of metal plates that are stacked in the axial direction; and
the plurality of metal plates include:
first metal plates that form the engaged part, each of the first metal plates including:

a plurality of first outer wall surfaces which correspond to the plurality of engaged parts, respectively; and
a plurality of second outer wall surfaces each of which is located between its adjacent two of the plurality of first outer wall surfaces; and
second metal plates that are provided on both sides of the first metal plates in the axial direction, each of the second metal plates including:

a plurality of third outer wall surfaces which are located radially outward or radially inward of the plurality of first outer wall surfaces, respectively; and
a plurality of fourth outer wall surfaces which are located on the same plane or on the same curved surface as the plurality of second outer wall surfaces, respectively.

2. The rotor according to claim 1 , wherein:
a number of the plurality of second outer wall surfaces is three or more; and
the plurality of second outer wall surfaces are provided at equal intervals in the circumferential direction.

3. The rotor according to claim 1 , wherein:
one of the axial end surfaces of the inner core is on the same plane as one end surface of the bonded magnet; and
the other one of the axial end surfaces of the inner core is on the same plane as the other end surface of the bonded magnet.

Assignees

• Denso Corp

Inventors

• Hidaka Yuuji
• Ootake Masaya

Classifications

• F04D29/528

  especially adapted for liquid pumps · CPC title

• H02K1/2733

  Annular magnets · CPC title

• F04D29/181

  Axial flow rotors (F04D29/185 take precedence) · CPC title

• H02K5/12

  specially adapted for operating in liquid or gas (combined with cooling arrangements H02K9/00) · CPC title

• H02K1/27

  Rotor cores with permanent magnets · CPC title