Apparatus for diagnosing deterioration of NOx storage-reduction catalyst

Patent metadata

Field	Value
Publication number	US-10385753-B2
Application number	US-201815952862-A
Country	US
Kind code	B2
Filing date	Apr 13, 2018
Priority date	May 26, 2017
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

An apparatus for diagnosing deterioration of an NOx storage-reduction catalyst for purifying an exhaust gas discharged from an internal engine, including an intake air amount detection unit for detecting an intake air amount to the internal combustion engine, an exhaust gas temperature detection unit for detecting the temperature of an exhaust gas passing through the NOx storage-reduction catalyst, an NOx purification rate detection unit for detecting NOx in an exhaust gas flowing into the NOx storage-reduction catalyst and in an exhaust gas flowing out of the NOx storage-reduction catalyst, thereby detecting an NOx purification rate, and a diagnostic unit for, when the temperature of the exhaust gas passing through the NOx storage-reduction catalyst increases following an increase in the intake air flow rate to the internal combustion engine and in turn, the temperature of the NOx storage-reduction catalyst greatly increases over a first predetermined threshold value, calculating a difference in the NOx purification rate between before and after the rise of temperature of the NOx storage-reduction catalyst, and diagnosing the NOx storage-reduction catalyst as being deteriorated when the NOx purification rate difference is larger than a second predetermined threshold value.

First claim

What is claimed is:

1. An apparatus for diagnosing deterioration of a NOx storage-reduction catalyst for purifying an exhaust gas discharged from an internal engine, comprising:
an intake air amount detection unit for detecting an intake air amount to the internal combustion engine,
an exhaust gas temperature detection unit for detecting the temperature of an exhaust gas passing through the NOx storage-reduction catalyst,
a NOx purification rate detection unit for detecting NOx in an exhaust gas flowing into the NOx storage-reduction catalyst and in an exhaust gas flowing out of the NOx storage-reduction catalyst, thereby detecting an NOx purification rate, and
a diagnostic unit for, when the temperature of the exhaust gas passing through the NOx storage-reduction catalyst increases following an increase in the intake air flow rate to the internal combustion engine and in turn, the temperature of the NOx storage-reduction catalyst greatly increases over a first predetermined threshold value, calculating a difference in the NOx purification rate between before and after the rise of temperature of the NOx storage-reduction catalyst, and diagnosing the NOx storage-reduction catalyst as being deteriorated when the NOx purification rate difference is larger than a second predetermined threshold value.

2. The deterioration diagnosis apparatus according to claim 1 , wherein:
when the temperature of the exhaust gas passing through the NOx storage-reduction catalyst increases following an increase in the intake air flow rate to the internal combustion engine and the difference of a maximum temperature of the exhaust gas passing through the NOx storage-reduction catalyst from the temperature at a maximum intake air flow rate to the internal combustion engine exceeds a predetermined threshold value,
the diagnostic unit calculates a difference between an NOx purification rate at a maximum intake air flow rate to the internal combustion engine and an NOx purification rate at a maximum temperature of the exhaust gas passing through the NOx storage-reduction catalyst, and diagnoses the NOx storage-reduction catalyst as being deteriorated when the NOx purification rate difference is larger than a predetermined threshold value.

3. The deterioration diagnosis apparatus according to claim 1 , wherein the exhaust gas temperature detection unit is an incoming gas temperature sensor disposed on the upstream side of the catalyst.

4. The deterioration diagnosis apparatus according to claim 1 , wherein the NOx purification rate detection unit calculates the NOx purification rate based on the following formula:
NOx purification rate=[(NOx concentration in incoming gas−NOx concentration in outgoing gas)/NOx concentration in incoming gas]×100.

5. The deterioration diagnosis apparatus according to claim 1 , wherein the first threshold value is 25° C. or more.

6. The deterioration diagnosis apparatus according to claim 1 , wherein the second threshold value is 50%.

Assignees

• Toyota Motor Co Ltd

Inventors

• Nobukawa Takeshi
• Aikawa Tomomasa

Classifications

• F01N3/0842

  Nitrogen oxides · CPC title

• F01N2550/03

  of sorbing activity of adsorbents or absorbents · CPC title

• F01N2900/1404

  Exhaust gas temperature · CPC title

• F01N2900/1621

  Catalyst conversion efficiency · CPC title

• F01N2900/1411

  Exhaust gas flow rate, e.g. mass flow rate or volumetric flow rate · CPC title