Uniformly and directionally colored photovoltaic modules

Patent metadata

Field	Value
Publication number	US-10381973-B2
Application number	US-201715598194-A
Country	US
Kind code	B2
Filing date	May 17, 2017
Priority date	May 17, 2017
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

Micro-structures and directional and multi-directional coatings for uniformly colored and directionally colored photovoltaic modules and roof tiles are described. The photovoltaic roof tiles include a glass cover with texture of a micro scale on a first side, and one or more layers of a transparent material adjoining the first side of the textured glass configured to reflect light of a color. A glass cover can have texture on a first side and a layer of sphere shaped metal nanoparticles adjoining the first side of the textured glass cover. Directionally colored solar modules can include a textured glass cover with texture on a first side and a coating layer covering one or more facets of the texture on the first side of the glass cover. The coating layer may be deposited by coating the textured glass cover in one or more directions.

First claim

What is claimed is:

1. A photovoltaic roof tile, comprising:
a front glass cover having a front surface and a back surface, wherein the back surface is textured, and wherein the textured back surface comprises at least a first set of facets facing a first direction and a second set of facets facing a second direction;
a back cover facing the back surface of the front cover;
a plurality of photovoltaic structures positioned between the front glass cover and the back cover; and
a directional color filter positioned between the back surface of the front glass cover and the plurality of photovoltaic structures, wherein the directional color filter is configured to directionally reflect light of a first color, wherein the directional color filter is deposited directly on the first and second sets of facets, and wherein a thickness of the directional color filter on the first set of facets is larger than a thickness of the directional color filter on the second set of facets.

2. The photovoltaic roof tile of claim 1 , wherein the textured back surface comprises an array of features, and wherein the array of features includes at least one of:
an array of grooves;
an array of cones;
an array of triangular pyramids;
an array of square pyramids; and
an array of hexagonal pyramids.

3. The photovoltaic roof tile of claim 1 , wherein the directional color filter comprises a layer of transparent conductive oxide.

4. The photovoltaic roof tile of claim 1 , wherein the directional color filter comprises a layer of silicon dioxide.

5. The photovoltaic roof tile of claim 1 , wherein a respective facet in the first or second set of the facets is further textured using a chemical etching technique.

6. The photovoltaic roof tile of claim 1 , wherein a respective facet in the first or second set of the facets is further textured by blasting nanoparticles on the facet.

7. A photovoltaic roof tile, comprising:
a front glass cover having a front surface and a back surface, wherein the back surface is textured, wherein the textured back surface comprises at least a first set of facets facing a first direction and a second set of facets facing a second direction, and wherein a respective facet is further textured using a layer of sphere shaped metal nanoparticles;
a back cover facing the back surface of the front cover; and
a plurality of photovoltaic structures positioned between the front glass cover and the back cover; and
a directional color filter positioned between the back surface of the front glass cover and the plurality of photovoltaic structures, wherein the directional color filter is configured to directionally reflect light of a first color, wherein the directional color filter is deposited directly on the first and second sets of facets, and wherein a thickness of the directional color filter on the first set of facets is larger than a thickness of the directional color filter on the second set of facets.

8. The photovoltaic roof tile of claim 7 :
wherein the layer of sphere shaped metal nanoparticles comprises an outer layer of antimony and an inner layer of metal; and
wherein the layer of sphere shaped metal nanoparticles is annealed on the glass cover.

9. The photovoltaic roof tile of claim 7 , wherein the layer of sphere shaped metal nanoparticles is preferentially grown, dip-coated, or spin-coated on the back surface of the front glass cover.

10. The photovoltaic roof tile of claim 7 , wherein the metal nanoparticles comprise silver.

11. The photovoltaic roof tile of claim 7 , wherein the metal nanoparticles comprise gold.

12. The photovoltaic roof tile of claim 7 , wherein the metal nanoparticles comprise aluminum.

13. A directionally colored photovoltaic roof tile, comprising:
a front glass cover having a front surface and a textured back surface, wherein the textured back surface comprises at least a first set of facets facing a first direction and a second set of facets facing a second direction;
a back cover;
a plurality of photovoltaic structures positioned between the front glass cover and the back cover; and
a coating layer directly covering at least the first and second sets of facets, wherein a thickness of the coating layer on the first set of facets is larger than a thickness of the coating layer on the second set of facets;
wherein the coating layer is a directional color filter, wherein the directional color filter is configured to directionally reflect light of a first color.

14. The directionally colored photovoltaic roof tile of claim 13 , wherein the coating layer comprises a transparent film configured to reflect a predetermined color based on interference.

15. The directionally colored photovoltaic roof tile of claim 13 , wherein the coating layer is configured to provide color for viewers at particular viewing angles, while enhancing optical transparency at other angles.

16. The directionally colored photovoltaic roof tile of claim 15 , wherein the particular viewing angles comprise glancing angles below 20°.

17. The directionally colored photovoltaic roof tile of claim 13 , wherein the coating layer is configured to create a variation in color across the front glass cover of the photovoltaic roof tile.

Assignees

• Tesla Inc

Inventors

• Liu John
• Lefevre Ollivier J

Classifications

• H02S40/22

  Light-reflecting or light-concentrating means (directly associated with the PV cell or integrated with the PV cell H10F77/42) · CPC title

• H02S40/20

  Optical components · CPC title

• H02S20/25 Primary

  Roof tile elements · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H01L31/02167

  Electricity · mapped topic