Motor drive controlling apparatus, motor drive controlling method, and tube pump

Patent metadata

Field	Value
Publication number	US-10381963-B2
Application number	US-201715445047-A
Country	US
Kind code	B2
Filing date	Feb 28, 2017
Priority date	Mar 10, 2016
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

A motor drive controlling apparatus includes a controller that generates a drive control signal in response to input of a speed command signal and a motor driver that generates a drive signal in response to input of the drive control signal and outputs the drive signal to a motor, and the controller repeatedly generates the drive control signal in a period during which the speed command signal is inputted and stops generating the drive control signal in a period during which the speed command signal is not inputted to repeat an operation period in which the motor performs rotational operation and a stop period in which the motor stops operating in a non-excited state.

First claim

What is claimed is:

1. A motor drive controlling apparatus comprising:
a controller that generates a drive control signal in response to input of a speed command signal; and
a motor driver that generates a drive signal in response to input of the drive control signal and outputs the drive signal to a motor, wherein the motor comprises a lower-limit rotational speed and, using the drive signal, the motor is operable at an operational rotational speed less than the lower-limit rotational speed of the motor,
wherein:
the controller repeatedly generates the drive control signal in a period during which the speed command signal is inputted and stops generating the drive control signal in a period during which the speed command signal is not inputted to repeat an operation period in which the motor performs rotational operation and a stop period in which the motor stops operating in a non-excited state,
the speed command signal is a pulse signal, the number of the pulse signals per unit of time corresponding to a first rotational speed, and
the controller repeats the operation period and the stop period to set the rotational speed of the motor per rotation at a second rotational speed lower than the first rotational speed corresponding to the speed command signal, so that the operational rotational speed of the motor, that is less than the lower-limit rotational speed of the motor, occurs using a combination of one or more repeated operation periods with one or more repeated stop periods.

2. The motor drive controlling apparatus according to claim 1 ,
wherein the motor is a brushless DC motor.

3. The motor drive controlling apparatus according to claim 1 , wherein a length of the operation period and a length of the stop period are set based on a ratio between the first rotational speed and the second rotational speed.

4. The motor drive controlling apparatus according to claim 1 , wherein the first rotational speed is a lower-limit number of rotations per unit time that allows the motor to keep performing the rotational operation.

5. The motor drive controlling apparatus according to claim 4 , wherein the lower-limit number of rotations corresponds to a lower-limit of a pulse width of a drive signal allowed to be generated by the motor driver.

6. The motor drive controlling apparatus according to claim 1 , wherein the speed command signal is generated by an external apparatus and outputted to the controller.

7. The motor drive controlling apparatus according to claim 1 , further comprising a speed command signal generator that generates the speed command signal.

8. A motor drive controlling apparatus comprising:
a controller that generates a drive control signal in response to input of a speed command signal; and
a motor driver that generates a drive signal in response to input of the drive control signal and outputs the drive signal to a motor, wherein the motor comprises a lower-limit rotational speed and, using the drive signal, the motor is operable at an operational rotational speed less than the lower-limit rotational speed of the motor,
wherein the controller repeatedly generates the drive control signal in a period during which the speed command signal is inputted and stops generating the drive control signal in a period during which the speed command signal is not inputted to repeat an operation period in which the motor performs rotational operation and a stop period in which the motor stops operating in a non-excited state, so that the operational rotational speed of the motor, that is less than the lower-limit rotational speed of the motor, occurs using a combination of one or more repeated operation periods with one or more repeated stop periods, and
wherein when the controller senses the rotational operation of the motor in the stop period, the controller changes a state of the motor from the non-excited state to an excited state to cause a position in the rotational operation of the motor to return to a stop position where the motor stops operating when the operation period ends.

9. The motor drive controlling apparatus according to claim 8 ,
further comprising a position detector that detects the position in the rotational operation of the motor,
wherein the position detector outputs a pulse signal that synchronizes with the speed command signal and outputs a detection signal based on a count of pulses of the pulse signal, and
the controller stores the position in the rotational operation of the motor based on the detection signal outputted from the position detector.

10. The motor drive controlling apparatus according to claim 9 , wherein the controller generates a drive control signal that causes the position in the rotational operation of the motor to return to the stop position based on a count based on the detection signal outputted from the position detector during the stop period.

11. A motor drive controlling method comprising:
an output step of generating a drive signal in response to input of a drive control signal generated in a period during which a speed command signal is inputted and outputting the drive signal to a motor, the speed command signal being a pulse signal, the number of the pulse signals per unit of time corresponding to a first rotational speed, wherein the motor comprises a lower-limit rotational speed and, using the drive signal, the motor is operable at an operational rotational speed less than the lower-limit rotational speed of the motor;
a stop step of stopping the output of the drive signal when the generation of the drive control signal is stopped in a period during which the speed command signal is not inputted; and
a repetition step of repeating the output step and the stop step to repeat an operation period in which the motor performs rotational operation and a stop period in which the motor stops operating in a non-excited state,
wherein the repetition step repeats the operation period and the stop period to set the rotational speed of the motor per rotation at the second rotational speed lower than the first rotational speed corresponding to the speed command signal, so that the operational rotational speed of the motor, that is less than the lower-limit rotational speed of the motor, occurs using a combination of one or more repeated operation periods with one or more repeated stop periods.

12. A tube pump comprising:
a motor;
a roller that rotates when driven by a motor to press a tube so as to deliver a liquid in the tube; and
a motor drive controlling apparatus including a controller that generates a drive control signal in response to input of a speed command signal and a motor driver that generates a drive signal in response to input of the drive control signal and outputs the drive signal to the motor, wherein the motor comprises a lower-limit rotational speed and, using the drive signal, the motor is operable at an operational rotational speed less than the lower-limit rotational speed of the motor;
wherein:
the controller repeatedly generates the drive control signal in a period during which the speed command signal is inputted and stops generating the drive control signal in a period during which the speed command signal is not inputted to repeat an operation period in which the motor performs rotational operation and a stop period in which the motor stops operating in a non-excited state,
the speed command signal is a pulse signal, the number of pulse signals per unit of time corresponding to a first rotational speed, and
the controller repeats the operation period and the stop period to set the rotational speed of the motor per rotation at a second rotational speed lower than the first rotationa

Assignees

• Minebea Mitsumi Inc

Inventors

• Kitano Takamichi
• Nagai Masaaki
• Muto Akira

Classifications

• H02P2205/07

  Speed loop, i.e. comparison of the motor speed with a speed reference · CPC title

• H02P23/03

  specially adapted for very low speeds · CPC title

• H02P6/06 Primary

  Arrangements for speed regulation of a single motor wherein the motor speed is measured and compared with a given physical value so as to adjust the motor speed · CPC title

• F04B43/1253

  by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing · CPC title

• H02P6/08 Primary

  Arrangements for controlling the speed or torque of a single motor (H02P6/10, H02P6/28 take precedence) · CPC title