Air-cleaner structure of saddle-ride type vehicle

Patent metadata

Field	Value
Publication number	US-10378492-B2
Application number	US-201715428825-A
Country	US
Kind code	B2
Filing date	Feb 9, 2017
Priority date	Mar 3, 2016
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

An air-cleaner structure of a saddle-ride vehicle is provided with an air-cleaner case arranged between a seat and a head pipe located in front of the seat. The air-cleaner case is provided with a bottom half and a top half. The bottom half is arranged in a space surrounded by a rear face of the head pipe and a pair of left and right main frames extending from the head pipe toward the rear of the vehicle. The top half is situated above the main frames. The top half is provided in a vertical two division structure. A dividing surface of the vertical two division structure of the top half is inclined in the vehicle-longitudinal direction. An air-cleaner element is mounted along the inclined dividing surface.

First claim

The invention claimed is:

1. An air-cleaner structure of a saddle-ride type vehicle, comprising an air-cleaner case placed between an occupant seat and a head pipe located forward of the occupant seat,
wherein
the air-cleaner case includes a bottom half and a top half, the bottom half being disposed in a space surrounded by a rear face of the head pipe and a pair of left and right frame members extending from the head pipe toward a rear of the saddle-ride type vehicle, the top half being situated above the frame members,
the top half is formed in a vertical two division structure, the vertical two division structure of the top half having a dividing surface inclined in a longitudinal direction of the saddle-ride type vehicle,
the top half is provided with an intermediate case joined to the bottom half and an upper case attached to a top face of the intermediate case, an opening is formed in an underside of the upper case, an upper-case flange protruding outward of the opening is formed at a bottom edge of the upper case, and a mating surface between the upper-case flange and the intermediate case is the dividing surface along which the top half is divided vertically into two,
an air-cleaner element is mounted along the dividing surface,
the dividing surface is inclined upwardly toward a front of the saddle-ride type vehicle at a larger angle than an inclination of an extension plane of a rotation path of a top bridge of the saddle-ride type vehicle supporting a front fork in a position above the head pipe, the dividing surface is arranged to cross the extension plane, and a front end of the upper-case flange is situated upward of the top bridge to provide a clearance in an up-down direction of the saddle-ride type vehicle between the front end of the upper-case flange and the top bridge,
the upper-case flange of the top half is formed in a trapezoidal shape with a long side on a front side of the saddle-ride type vehicle in top view,
the air-cleaner element includes a frame and a filter supported on inner sides of the frame, and
the frame is formed in a trapezoidal shape with a long side on the front side in top view corresponding to the trapezoidal shape of the upper-case flange of the top half.

2. The air-cleaner structure of the saddle-ride type vehicle according to claim 1 , further comprising
a suction duct provided in a front portion of the top half to take in outside air,
wherein the saddle-ride type vehicle includes a handlebar for steering operation,
the handlebar is spaced apart from a top face of the top bridge by a handlebar post, the handlebar post being placed between a lower end of the handlebar and the top face of the top bridge, and
the suction duct is placed under an extension plane of a rotation path of the lower end of the handlebar and the top face of the top bridge.

3. The air-cleaner structure of the saddle-ride type vehicle according to claim 2 ,
wherein the suction duct is provided as a pair of left and right suction ducts, and
the saddle-ride type vehicle includes a handlebar locking device arranged between the left and right suction ducts and also arranged in a space surrounded by the left and right suction ducts and the handlebar post.

4. The air-cleaner structure of the saddle-ride type vehicle according to claim 3 , further comprising an intake-air sensor arranged between the left and right suction ducts in the interior of the air-cleaner case.

5. The air-cleaner structure of the saddle-ride type vehicle according to claim 1 , wherein the top bridge supports the front fork in a condition that an upper end of the front fork protrudes beyond the top bridge.

6. The air-cleaner structure of the saddle-ride type vehicle according to claim 1 , wherein the saddle-ride type vehicle includes a steering clearance section formed on the front side of the air-cleaner case in order to avoid the front fork during steering.

7. The air-cleaner structure of the saddle-ride type vehicle according to claim 1 , wherein the saddle-ride type vehicle includes:
a fuel tank arranged under the occupant seat; and
a straddling section provided in front of the occupant seat to be depressed more downward than the occupant seat,
wherein the fuel tank has a fuel filler hole exposed from a lid, the lid being provided on a side of the straddling-section of the occupant seat.

8. The air-cleaner structure of the saddle-ride type vehicle according to claim 1 , wherein the dividing surface of the top half is formed to be inclined upward toward the front along a line passing through above an upper end of the top bridge in side view.

Assignees

• Honda Motor Co Ltd

Inventors

• Abe Ryuichi
• Yamagishi Naoto

Classifications

• F02M35/10013

  Means upstream of the air filter; Connection to the ambient air · CPC title

• F02M35/048

  Arranging or mounting on or with respect to engines or vehicle bodies · CPC title

• F02M35/162

  Motorcycles; All-terrain vehicles, e.g. quads, snowmobiles; Small vehicles, e.g. forklifts · CPC title

• F02M35/02

  Air cleaners · CPC title

• B62J35/00

  Fuel tanks specially adapted for motorcycles or engine-assisted cycles; Arrangements thereof (fuel tanks forming part of cycle frames B62K11/00; tanks in general B60K {; closure caps for fuel tanks B60K15/0406}) · CPC title