Systems and methods for preheating a fuel vapor storage canister

Patent metadata

Field	Value
Publication number	US-10378485-B2
Application number	US-201715681098-A
Country	US
Kind code	B2
Filing date	Aug 18, 2017
Priority date	Aug 18, 2017
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

Methods and systems are provided for preheating a fuel vapor storage canister in an evaporative emissions system prior to a vehicle start. In one example, a method may include learning common vehicle routes and identifying routes in which fuel vapor storage canister preheating is indicated, such as routes that will enable fuel vapors to be purged to an engine intake shortly after the vehicle start. Then, in anticipation of an identified route for fuel vapor storage canister preheating, a vehicle controller may be transitioned from a sleep mode to an awake mode prior to the vehicle start in order to commence a fuel vapor storage canister preheating routine.

First claim

The invention claimed is:

1. An evaporative emissions method, comprising:
setting a timer to wake a controller of a vehicle to preheat a fuel vapor storage canister prior to a first anticipated vehicle key-on event that occurs after a first key-off event and before the controller transitions to a sleep mode after the first key-off event; and
after the timer elapses and the controller is awoken:
actuating a canister heating element coupled to the fuel vapor storage canister, the fuel vapor storage canister included in an evaporative emissions system in fluidic communication with a fuel system of the vehicle and an intake of an engine of the vehicle;
commanding closed a canister vent valve in a vent line that couples the fuel vapor storage canister to atmosphere;
maintaining closed a canister purge valve in a purge line that couples the evaporative emissions system to the intake; and
monitoring a pressure of the evaporative emissions system.

2. The method of claim 1 , wherein the first anticipated vehicle key-on event includes an identified driving route for fuel vapor storage canister preheating anticipated subsequent to the first anticipated vehicle key-on event and a fuel vapor load of the fuel vapor storage canister that is greater than a threshold load, and the identified driving route learned based on data gathered while the vehicle is driven.

3. The method of claim 1 , wherein setting the timer includes setting the timer for a determined duration prior to the first anticipated vehicle key-on event.

4. The method of claim 2 , further comprising not setting the timer to preheat the fuel vapor storage canister prior to a second anticipated vehicle key-on event that occurs after a second key-off event and before the controller transitions to the sleep mode after the second key-off event, wherein the second anticipated key-on event does not include the identified driving route for fuel vapor storage canister preheating anticipated subsequent to the second anticipated vehicle key-on and/or the fuel vapor load of the fuel vapor storage canister is not greater than the threshold load.

5. The method of claim 1 , further comprising:
in response to the pressure of the evaporative emissions system not reaching a threshold pressure after actuating the canister heating element within the determined duration, indicating degradation of the evaporative emissions system.

6. The method of claim 5 , wherein the indicating degradation of the evaporative emissions system is further in response to a temperature of the fuel vapor storage canister reaching or surpassing a threshold temperature within the determined duration.

7. The method of claim 1 , further comprising:
after the first anticipated vehicle key-on event, purging fuel vapors from the evaporative emissions system to the intake of the engine responsive to purge conditions being met.

8. The method of claim 7 , wherein the purge conditions include the vehicle being propelled by the engine and an amount of vacuum in the intake being greater than a threshold vacuum.

9. The method of claim 7 , wherein the purging includes commanding open the canister vent valve and the canister purge valve.

10. A system for a vehicle, comprising:
an engine system, including an engine configured to propel the vehicle by combusting air and fuel;
a fuel system, including a fuel tank for storing the fuel;
an evaporative emissions system in fluidic communication with the fuel system and an intake of the engine via a purge line, the evaporative emissions system including a fuel vapor storage canister;
a canister heating element coupled to the fuel vapor storage canister;
a canister vent valve positioned in a vent line of the evaporative emissions system;
a canister purge valve positioned in the purge line; and
a controller storing instructions in non-transitory memory that, when executed, cause the controller to:
wake from a sleep mode and actuate the canister heating element a determined duration prior to an anticipated vehicle start a first time the vehicle is off, the determined duration based on ambient temperature, a size of the fuel vapor storage canister, and a load of the fuel vapor storage canister; and
remain in the sleep mode a second time the vehicle is off.

11. The system of claim 10 , wherein, during the first time the vehicle is off, a driving route enabling purging of the fuel vapor storage canister is predicted and the load of the fuel vapor storage canister being greater than a threshold load is predicted subsequent to the anticipated vehicle start, and wherein, during the second time the vehicle is off, at least one of a driving route not enabling purging of the fuel vapor storage canister and the load of the fuel vapor storage canister being less than or equal to the threshold load is predicted subsequent to the anticipated vehicle start.

12. The system of claim 11 , wherein the predicted driving route is learned based on data gathered while the vehicle is driven.

13. The system of claim 10 , wherein the controller stores further instructions in non-transitory memory that, when executed, cause the controller to:
before transitioning to the sleep mode the first time the vehicle is off, set a timer to wake from the sleep mode and actuate the canister heating element at the determined duration.

14. The system of claim 10 , wherein the controller stores further instructions in non-transitory memory that, when executed after waking from the sleep mode and actuating the canister heating element, cause the controller to:
command closed the canister vent valve;
maintain closed the canister purge valve; and
monitor a pressure of the evaporative emissions system.

15. The system of claim 14 , wherein the instructions that cause the controller to monitor the pressure of the evaporative emissions system include further instructions stored in non-transitory memory that, when executed, cause the controller to:
indicate degradation of the evaporative emissions system responsive to the pressure of the evaporative emissions system not reaching a threshold pressure within the determined duration and a temperature of the fuel vapor storage canister reaching or surpassing a threshold temperature within the determined duration.

16. The system of claim 15 , wherein the controller stores further instructions in non-transitory memory that, when executed, cause the controller to:
indicate degradation of the canister heating element responsive to the temperature of the fuel vapor storage canister not reaching or surpassing the threshold temperature within the determined duration.

17. The system of claim 14 , wherein the controller stores further instructions in non-transitory memory that, when executed, cause the controller to:
after the anticipated vehicle start, purge fuel vapors from the evaporative emissions system to the intake of the engine responsive to purge conditions being met.

18. The system of claim 17 , wherein the purge conditions include the vehicle being propelled by the engine and an amount of vacuum in the intake of the engine being greater than a threshold vacuum.

19. The system of claim 17 , wherein the instructions that cause the controller to purge the fuel vapors from the evaporative emissions system to the intake of the engine include further instructions stored in non-transitory memory that, when executed, cause the controller to:
command open the canister vent valve and the canister purge valve.

Assignees

• Ford Global Tech Llc

Inventors

• Dudar Aed M

Classifications

• F02D41/062

  for starting (F02D41/061 takes precedence) · CPC title

• F02M25/089

  Layout of the fuel vapour installation · CPC title

• F02D2200/701

  Information about vehicle position, e.g. from navigation system or GPS signal · CPC title

• F02M2025/0881

  with means to heat or cool the canister · CPC title

• F02M25/0818 Primary

  having means for pressurising the evaporative emission space · CPC title