Method and system for engine control

Patent metadata

Field	Value
Publication number	US-10378459-B2
Application number	US-201715467957-A
Country	US
Kind code	B2
Filing date	Mar 23, 2017
Priority date	Mar 23, 2017
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

Methods and systems are provided for indicating degradation of a VCR mechanism that mechanically alters a cylinder compression ratio. Degradation is detected based on an elevated knock incidence and increased spark retard usage. If the VCR mechanism is stuck, knock and pre-ignition that could be induced by continued operation in a higher than intended compression ratio is mitigated by limiting the engine load.

First claim

The invention claimed is:

1. An engine operating method, comprising:
mechanically varying a compression ratio of an engine via a variable compression ratio mechanism and a controller; and
responsive to the variable compression ratio mechanism being degraded, limiting an engine load via adjusting a position of a throttle, the throttle adjusted via the controller.

2. The method of claim 1 , wherein the variable compression ratio mechanism being degraded includes the engine being stuck in a compression ratio that is different from a commanded compression ratio for a given engine speed-load condition.

3. The method of claim 2 , wherein limiting the engine load includes limiting maximum engine load allowable based on the stuck compression ratio.

4. The method of claim 3 , wherein limiting the engine load includes limiting an opening of the throttle to limit engine air charge at the stuck compression ratio.

5. The method of claim 3 , wherein limiting the engine load includes limiting a boost pressure generated via a compressor, the boost pressure limited via a waste-gate valve.

6. The method of claim 2 , further comprising indicating that the variable compression ratio mechanism is degraded responsive to an actual position of the variable compression ratio mechanism, based on sensor output from a position sensor coupled to the variable compression ratio mechanism, being different from a commanded position of the variable compression ratio mechanism, the commanded position based on an intended compression ratio for the given engine speed-load condition.

7. The method of claim 2 , further comprising indicating that the variable compression ratio mechanism is degraded responsive to adaptive spark being retarded beyond a threshold, the threshold based on the commanded compression ratio.

8. The method of claim 2 , further comprising advancing spark timing via the controller responsive to limiting the engine load, the spark timing advance based on the stuck compression ratio.

9. The method of claim 8 , further comprising, responsive to an indication of knock received via the controller while in the stuck compression ratio, retarding spark timing via the controller.

10. The method of claim 8 , further comprising, responsive to an indication of pre-ignition received via the controller while in the stuck compression ratio, further limiting the engine load based on the indication of pre-ignition.

11. A method, comprising:
indicating degradation of a variable compression ratio mechanism that mechanically alters a piston position within a cylinder via a controller based on one or more of output from a position sensor coupled to the mechanism, knock sensor output, and adaptive spark retard usage; and
responsive to the indication, limiting an engine load while advancing spark timing via the controller, the engine load adjusted via adjusting a position of a throttle via the controller.

12. The method of claim 11 , wherein indicating degradation includes indicating that an engine is operating at a stuck compression ratio, different from a commanded compression ratio.

13. The method of claim 12 , wherein the indicating includes indicating degradation when one or more of an actual position of the mechanism based on the output of the position sensor is different from an expected position of the mechanism based on the commanded compression ratio of the engine; knock frequency, based on the knock sensor output, is higher than a threshold frequency expected for the commanded compression ratio, and adaptive spark is retarded to a threshold based on the commanded compression ratio.

14. The method of claim 12 , wherein limiting the engine load includes lowering a maximum engine load and a maximum boost pressure allowable at the stuck compression ratio via the controller.

15. The method of claim 14 , wherein limiting the engine load includes reducing an intake throttle opening at the stuck compression ratio.

16. The method of claim 12 , further comprising, responsive to the indication, advancing borderline spark based on the stuck compression ratio and the engine load limiting, and independent of the commanded compression ratio.

17. An engine system, comprising:
an engine having a cylinder;
a variable compression ratio mechanism for mechanically altering a piston position within the cylinder;
a position sensor coupled to the variable compression ratio mechanism;
a spark plug for providing spark to the cylinder;
an intake throttle;
a turbocharger having an intake compressor driven an exhaust turbine;
a knock sensor; and
a controller configured with computer readable instructions stored on non-transitory memory for:
actuating the variable compression ratio mechanism to transition the engine from a higher compression ratio setting to a lower compression ratio setting;
indicating that the mechanism is stuck at the higher compression ratio setting based on output from one or more of the position sensor and the knock sensor; and
responsive to the indication, reducing an intake air charge delivered to the engine via the intake throttle while advancing spark timing.

18. The system of claim 17 , wherein the indicating includes indicating that the mechanism is stuck at the higher compression ratio setting responsive to one or more of a frequency of knock, as indicated based on the output from the knock sensor being higher than a threshold frequency while spark timing is retarded, and an actual position of the mechanism, as indicated based on the output from the position sensor, being different from a commanded position, each of the commanded position and the threshold frequency based on the lower compression ratio setting.

19. The system of claim 17 , wherein reducing the intake air charge includes reducing an opening of the intake throttle.

20. The system of claim 19 , wherein the controller includes further instructions for:
responsive to an indication of pre-ignition, different from knock, as indicated based on the output of the knock sensor after reducing the intake air charge, further limiting a maximum engine load allowable via the intake throttle at the higher compression ratio setting.

Assignees

• Ford Global Tech Llc

Inventors

• Glugla Chris Paul

Classifications

• F02P5/1528

  for turbocompressed engine · CPC title

• F02P5/152

  dependent on pinking (detecting or indicating knocks in internal-combustion engines G01L23/22) · CPC title

• F02D41/22

  Safety or indicating devices for abnormal conditions {(in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809)} · CPC title

• F02D35/028

  by determining the combustion timing or phasing · CPC title

• F02D35/027

  using knock sensors · CPC title