Systems and methods for a cooling system of a vehicle engine

Patent metadata

Field	Value
Publication number	US-10378425-B2
Application number	US-201815915944-A
Country	US
Kind code	B2
Filing date	Mar 8, 2018
Priority date	Mar 22, 2017
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

Methods and systems are provided for a cooling system for a vehicle engine. In one example, the cooling system includes a coolant solution circulated through both an engine cooling circuit and a vehicle interior heating circuit that is fluidly coupled to the engine cooling circuit, and a reservoir containing concentrated antifreeze. The concentrated antifreeze is flowed from the reservoir to the vehicle interior heating circuit via a shutoff valve to increase a concentration of antifreeze in the coolant solution. In some embodiments, a separation unit may be used to decrease the concentration of antifreeze in the coolant solution.

First claim

The invention claimed is:

1. A cooling system of a vehicle engine, comprising;
an engine cooling circuit configured to flow a coolant solution;
a vehicle interior heating circuit fluidly coupled to the engine cooling circuit; and
a reservoir configured to store a concentrated antifreeze, the reservoir fluidly coupled to a shutoff element arranged in a flow path between the reservoir and the vehicle interior heating circuit, the shutoff element configured to adjust flow between the reservoir and the vehicle interior heating circuit in at least one operating state of the cooling system, the reservoir arranged inside an expansion tank of the cooling system.

2. The cooling system of claim 1 , further comprising a separation unit for separating antifreeze out of the coolant solution of the engine cooling circuit, and wherein the separation unit is fluidly coupled on an inlet side to the engine cooling circuit and on an outlet side to the reservoir.

3. The cooling system of claim 1 , wherein the reservoir comprises a first compartment and a second compartment separated from one another by a movable dividing wall.

4. The cooling system of claim 3 , wherein the first compartment is fluidly coupled to the engine cooling circuit and the second compartment is configured to store the concentrated antifreeze solution and is fluidly coupled to the vehicle interior heating circuit by the shutoff element.

5. The cooling system of claim 3 , further comprising a stored energy element positioned in the first compartment and configured to move the dividing wall, so as to enlarge the first compartment and to reduce a size of the second compartment when antifreeze from the reservoir is flowed to the vehicle interior heating circuit through the shutoff element.

6. The cooling system of claim 5 , wherein the shutoff element is a controllable valve.

7. The cooling system of claim 5 , wherein the shutoff element is a mechanical thermostatic valve.

8. The cooling system of claim 1 , further comprising an electronic control unit operable to actuate the shutoff element to flow concentrated coolant between the reservoir and the vehicle interior heating circuit.

9. The cooling system of claim 8 , wherein the electronic control unit is operable to monitor a value of at least one input variable and to actuate the shutoff element if the monitored value of the at least one input variables fulfils a predefined condition.

10. The cooling system of claim 1 , wherein before concentrated antifreeze is flowed between the reservoir and the vehicle interior heating circuit, the coolant solution has an antifreeze concentration of between 10% by volume and 20% by volume.

11. A method for a cooling system of a vehicle, comprising;
decreasing a concentration of antifreeze in a coolant solution circulating through the cooling system in response to a change in ambient temperature, including decreasing the concentration of antifreeze in the coolant solution circulating from a coolant pump of the cooling system to an engine from a first concentration to a second concentration.

12. The method of claim 11 , wherein decreasing the concentration of antifreeze comprises flowing the coolant solution though a separation unit.

13. The method of claim 12 , wherein flowing the coolant solution through the separation unit comprises opening one or more shutoff valves fluidly coupling the separation unit to the cooling system.

14. The method of claim 13 , further comprising flowing the coolant solution having the first concentration to the separation unit from a junction of the cooling system between the coolant pump and the engine and returning the coolant solution having the second concentration to the coolant pump.

15. The method of claim 14 , further comprising extracting antifreeze from the coolant solution in the separation unit, collecting the extracted antifreeze in an outlet end of the separation unit, and flowing the collected extracted antifreeze to a reservoir of the cooling system.

16. The method of claim 15 , wherein decreasing the concentration of antifreeze in the coolant solution includes adjusting a shutoff element to block flow of the coolant solution from an interior heating circuit to the reservoir while opening the one or more shutoff valves.

17. A cooling system, comprising;
an engine cooling circuit configured to circulate a coolant solution through an engine;
a vehicle interior heating circuit fluidly coupled to the engine cooling circuit;
a separation unit adapted with a mechanism for extracting antifreeze from the coolant solution, the separation unit fluidly coupled to the engine cooling circuit at an inlet end of the separation unit; and
a reservoir for storing concentrated antifreeze, the reservoir fluidly coupled to the separation unit at an outlet end of the separation unit and also fluidly coupled to the vehicle interior heating circuit, the concentrated antifreeze having a higher concentration of antifreeze than a concentration of antifreeze of the coolant solution.

18. The cooling system of claim 17 , further comprising a shutoff valve positioned between the inlet end of the separation unit and the engine cooling circuit.

19. The cooling system of claim 18 , further comprising a memory storing instructions executable by a processor to open the shutoff valve responsive to the ambient temperature increasing above a freezing point of the coolant solution.

Assignees

• Ford Global Tech Llc

Inventors

• Quix Hans Guenter
• Van Bebber David
• Schmitt Andreas
• Herudek Claudia
• Heinig Klaus-Peter

Classifications

• F01P2025/80

  Concentration anti-freeze · CPC title

• B01D61/025

  Reverse osmosis; Hyperfiltration · CPC title

• B01D61/362

  Pervaporation · CPC title

• F01P2060/08

  Cabin heater · CPC title

• F01P2003/003

  having boiling-point higher than 100°C · CPC title