Prevention of gas accumulation above ESP intake with inverted shroud

Patent metadata

Field	Value
Publication number	US-10378322-B2
Application number	US-201715466412-A
Country	US
Kind code	B2
Filing date	Mar 22, 2017
Priority date	Mar 22, 2017
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

A system for producing hydrocarbons from a subterranean well includes an electrical submersible pump assembly with a pump, intake, protector, and motor. A production tubing is in fluid communication with the electrical submersible pump assembly and has an inner bore sized to deliver well fluids containing both gases and liquids from the electrical submersible pump assembly to a wellhead assembly. A packer assembly circumscribes the production tubing downstream of the electrical submersible pump assembly. An inverted shroud has a closed end located between the intake and the protector and an opposite open end that is open towards the packer assembly.

First claim

What is claimed is:

1. A system for producing hydrocarbons from a subterranean well, the system including:
an electrical submersible pump assembly with a pump, an intake, a protector, and a motor;
production tubing in fluid communication with the electrical submersible pump assembly and having an inner bore sized to deliver well fluids containing both gases and liquids from the electrical submersible pump assembly to a wellhead assembly;
a packer assembly circumscribing the production tubing downstream of the electrical submersible pump assembly; and
an inverted shroud, the inverted shroud having a closed end located between the intake and the protector and an opposite open end that is open towards the packer assembly; where
the packer assembly is located uphole of the open end of the inverted shroud at a distance operable to cause a mixing of a gas pocket with the well fluids to form a combined gas and liquid mixture and to direct the combined gas and liquid mixture in a direction towards the intake.

2. The system of claim 1 , wherein the pump is adjacent to the intake, the intake is located between the pump and the protector, the protector is located between the intake and the motor, and the motor is located further within the subterranean well than the pump.

3. The system of claim 1 , wherein the electrical submersible pump assembly further includes a monitoring sub, the monitoring sub being located at a lower end of the motor.

4. The system of claim 1 , wherein the electrical submersible pump assembly is suspended from, and supported by, the production tubing.

5. The system of claim 1 , wherein the motor is located downstream of perforations through an outer tubular member so that fluids flowing through the perforations pass the motor before entering the intake.

6. A system for producing hydrocarbons from a subterranean well, the system including:
an electrical submersible pump assembly with a pump, an intake, a protector, and a motor, wherein the pump is adjacent to the intake, the intake is located between the pump and the protector, the protector is located between the intake and the motor, and the motor is located further within the subterranean well than the pump, and wherein the pump is operable to lift a combined gas and liquid mixture;
production tubing suspending the electrical submersible pump assembly within the subterranean well and having an inner bore sized to deliver the combined gas and liquid mixture to a wellhead assembly;
a packer assembly circumscribing the production tubing downstream of the electrical submersible pump assembly; and
an inverted shroud, the inverted shroud having a closed end located between the intake and the protector and an opposite open end that is open towards the packer assembly, wherein the packer assembly is spaced uphole from the inverted shroud a distance operable to create mixing of a gas pocket with well fluids to form the combined gas and liquid mixture between the packer assembly and the inverted shroud before the combined gas and liquid mixture enters the inverted shroud.

7. The system of claim 6 , wherein the motor is located downstream of perforations through an outer tubular member so that fluids flowing through the perforations pass the motor before entering the intake.

8. The system of claim 6 , wherein the electrical submersible pump assembly further includes a monitoring sub, the monitoring sub being located at a lower end of the motor.

9. A method for producing hydrocarbons from a subterranean well, the method including:
providing an electrical submersible pump assembly with a pump, an intake, a protector, and a motor;
providing fluid communication between a production tubing and the electrical submersible pump assembly, the production tubing delivering well fluids containing both gases and liquids from the electrical submersible pump assembly to a wellhead assembly through an inner bore of the production tubing;
circumscribing the production tubing with a packer assembly downstream of the electrical submersible pump assembly; and
locating a closed end of an inverted shroud between the intake and the protector, the inverted shroud having an opposite open end that is open towards the packer assembly; where
the packer assembly is located uphole of the open end of the inverted shroud at a distance causing a mixing of a gas pocket with the well fluids to form a combined gas and liquid mixture and directing the combined gas and liquid mixture in a direction towards the intake.

10. The method of claim 9 , wherein the pump is adjacent to the intake, the intake is located between the pump and the protector, the protector is located between the intake and the motor, and the motor is located further within the subterranean well than the pump.

11. The method of claim 9 , further comprising suspending the electrical submersible pump assembly from, and supporting the electrical submersible pump assembly with, the production tubing.

12. The method of claim 9 , wherein the motor is located downstream of perforations through an outer tubular member so that fluids flowing through the perforations pass the motor before entering the intake.

13. The method of claim 9 , wherein the pump provides artificial lift to the combined gas and liquid mixture.

14. The method of claim 9 , wherein fluids flowing through the perforations travel towards the wellhead assembly and change direction and travel away from the wellhead assembly before entering the intake and being produced through the production tubing to the wellhead assembly.

Assignees

• Saudi Arabian Oil Co

Inventors

• Ejim Chidirim Enoch
• Xiao Jinjiang
• Lastra Rafael Adolfo

Classifications

• E21B47/0007

  Fixed Constructions · mapped topic

• E21B47/06

  Measuring temperature or pressure · CPC title

• E21B47/065

  Fixed Constructions · mapped topic

• E21B43/128 Primary

  Adaptation of pump systems with down-hole electric drives · CPC title

• E21B33/12

  Packers; Plugs (used for cementing E21B33/134, E21B33/16) · CPC title