Coated article with low-E coating having low visible transmission which may be used in IG window unit for grey appearance

Patent metadata

Field	Value
Publication number	US-10378271-B2
Application number	US-201314911044-A
Country	US
Kind code	B2
Filing date	Sep 12, 2013
Priority date	Aug 16, 2013
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

This invention relates to a coated article including a low-emissivity (low-E) coating. In certain example embodiments, the low-E coating is provided on a substrate (e.g., glass substrate) and includes at least first and second infrared (IR) reflecting layers (e.g., silver based layers) that are spaced apart by contact layers (e.g., NiCr based layers) and a dielectric layer of or including a material such as silicon nitride. In certain example embodiments, the coated article has a low visible transmission (e.g., no greater than 60%, more preferably no greater than about 55%, and most preferably no greater than about 50%).

First claim

The invention claimed is:

1. A coated article including a coating supported by a glass substrate, the coating comprising:
first and second infrared (IR) reflecting layers comprising silver, the first IR reflecting layer being located closer to the glass substrate than is the second IR reflecting layer;
a first contact layer comprising NiCr located over and directly contacting the first IR reflecting layer comprising silver;
a dielectric layer comprising silicon nitride located over and directly contacting the first contact layer comprising NiCr;
a second contact layer comprising NiCr located over and directly contacting the layer comprising silicon nitride;
the second IR reflecting layer comprising silver located over and directly contacting the second contact layer comprising NiCr;
a third contact layer comprising NiCr located over and directly contacting the second IR reflecting layer;
another dielectric layer comprising silicon nitride located over and directly contacting the third contact layer comprising NiCr;
wherein the second IR reflecting layer comprising silver is at least twice as thick as the first IR reflecting layer comprising silver; and
wherein the coated article has a visible transmission, measured monolithically, of no greater than 55% and a glass side visible reflectance, measured monolithically, of no greater than 11%.

2. The coated article of claim 1 , wherein the coated article has a glass side visible reflectance, measured monolithically, of no greater than 10%.

3. The coated article of claim 1 , wherein the coated article has a glass side visible reflectance, measured monolithically, of no greater than 9%.

4. The coated article of claim 1 , wherein the coated article has a glass side visible reflectance, measured monolithically, of no greater than 8%.

5. The coated article of claim 1 , wherein the second IR reflecting layer comprising silver is at least 40 angstroms (Å) thicker than is the first IR reflecting layer comprising silver.

6. The coated article of claim 1 , wherein the second IR reflecting layer comprising silver is at least 50 angstroms (Å) thicker than is the first IR reflecting layer comprising silver.

7. The coated article of claim 1 , wherein the coated article has a visible transmission, measured monolithically, of no greater than 50%.

8. The coated article of claim 1 , wherein the coated article has a visible transmission, measured monolithically, of no greater than 45%.

9. The coated article of claim 1 , wherein the dielectric layer comprising silicon nitride that is located over and directly contacting the first contact layer comprising NiCr is amorphous.

10. The coated article of claim 1 , wherein the first contact layer comprising NiCr is substantially metallic or metallic and contains no more than about 5% (atomic %) oxygen.

11. The coated article of claim 1 , wherein the first, second and third contact layers comprising NiCr are each substantially metallic or metallic and contain no more than about 5% (atomic %) oxygen.

12. The coated article of claim 1 , wherein said first, second and/or third contact layers comprise nitrogen.

13. The coated article of claim 1 , wherein said coated article has a visible transmission of from about 25-55% measured monolithically.

14. The coated article of claim 1 , wherein said coated article is not thermally tempered and has a visible transmission of from about 35-45% measured monolithically.

15. The coated article of claim 1 , wherein the coated article is thermally tempered.

16. The coated article of claim 15 , wherein the coated article is heat treated and has a glass side reflective ΔE* value of no greater than 5.0 due to the heat treatment.

17. The coated article of claim 1 , wherein the coated article is heat treated and has a visible transmission of from about 35-50% measured monolithically.

18. The coated article of claim 1 , wherein the first IR reflecting layer comprising silver is from 30-70 Å thick, and the second IR reflecting layer comprising silver is from 110-180 Å thick.

19. The coated article of claim 1 , wherein the coating further comprises an overcoat comprising zirconium oxide.

20. The coated article of claim 1 , wherein the coating has a sheet resistance (R s ) of less than or equal to 4.0 ohms/square.

21. The coated article of claim 1 , wherein the coating further comprises another contact layer comprising NiCr located below and directly contacting the first IR reflecting layer comprising silver.

22. The coated article of claim 1 , wherein the coating further comprises a dielectric layer comprising silicon nitride located on and directly contacting the glass substrate.

23. An IG window unit including the coated article of claim 1 , and another glass substrate which is coupled to said coated article.

24. The IG window unit of claim 23 , wherein the IG window unit is grey or dark grey in appearance as viewed from the outside, and wherein the glass substrates of the IG window unit are clear, not grey, glass substrates.

25. An insulating glass (IG) window unit comprising:
a coated article including a coating supported by a first glass substrate;
the first glass substrate with the coating thereon being coupled to a second glass substrate with a gap therebetween, and wherein the first glass substrate is adapted to be at an exterior/outside side of the IG window unit and the second glass substrate is adapted to be at an interior/inside side of the IG window unit adjacent an interior of a building on which the IG window unit is mounted or is to be mounted, and wherein the coating is on a major surface of the first glass substrate facing the gap between the substrates;
wherein the coating supported by the first glass substrate comprises:
first and second infrared (IR) reflecting layers comprising silver, the first IR reflecting layer being located closer to the glass substrate than is the second IR reflecting layer;
a first contact layer comprising NiCr located over and directly contacting the first IR reflecting layer comprising silver;
a dielectric layer comprising silicon nitride located over and directly contacting the first contact layer comprising NiCr;
a second contact layer located over and directly contacting the layer comprising silicon nitride;
the second IR reflecting layer comprising silver located over and directly contacting the second contact layer;
a third contact layer comprising NiCr located over and directly contacting the second IR reflecting layer;
another dielectric layer comprising silicon nitride located over and directly contacting the third contact layer comprising NiCr;
wherein the second IR reflecting layer comprising silver is at least 30 angstroms thicker than is the first IR reflecting layer comprising silver;
wherein the IG window unit has a visible transmission of no greater than 50% and an outside visible reflectance of no greater than 12%; and
wherein the IG window unit is grey or dark grey in appearance as viewed from the outside, and wherein the first and second glass substrates of the IG window unit are clear, not grey, glass substrates.

26. IG window unit of claim 25 , wherein the second contact layer comprises NiCr.

27. The IG window unit of claim 25 , wherein the IG window unit has an outside visible reflectance of no greater than 10%.

28. The IG window unit of claim 25 , wherein the second IR refl

Assignees

• Guardian Europe Sarl

Inventors

• Knoll Hartmut
• Frank Marcus

Classifications

• Y10T428/24967

  Absolute thicknesses specified · CPC title

• C03C17/3613

  Coatings of type glass/inorganic compound/metal/inorganic compound/metal/other · CPC title

• C03C17/3652

  the coating stack containing at least one sacrificial layer to protect the metal from oxidation · CPC title

• G02B5/208

  for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation · CPC title

• C03C17/3644

  the metal being silver · CPC title