Glass fibre mat and products containing glass fibre mats

Patent metadata

Field	Value
Publication number	US-10378135-B2
Application number	US-201615097671-A
Country	US
Kind code	B2
Filing date	Apr 13, 2016
Priority date	Aug 6, 2013
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

A glass fiber mat comprises glass fibers of a first kind, glass fibers of a second kind and a binding agent. Glass fibers of the first kind in this case are characterized by a mean fiber diameter of under 6 μm and compliance with the EC Protocol “ECB/TM/27 rev. 7” and glass fibers of the second kind by a mean fiber diameter of over 6 μm. The ratio between the weight component of glass fibers of the first kind and the weight component of glass fibers of the second kind is between 0.01 and 0.15. And the surface weight of the glass fiber mat is between 25 g/m2 and 80 g/m2. In a CV floor covering comprising a usable layer and a structural layer, the structural layer comprises a glass fiber mat of this kind provided with impregnation.

First claim

What is claimed is:

1. A cushioned vinyl floor covering comprising:
a useable top layer;
a glass fibre mat in contact with the useable top layer;
a back foaming layer also in contact with the glass fibre mat; and
a polyvinyl chloride paste that adheres the back foaming layer to the glass fibre mat,
wherein the glass fibre mat comprises:
(i) a first kind of glass fibres having a mean fibre diameter of less than 6 μm; and
(ii) a second kind of glass fibres having a mean fibre diameter of more than 6 μm, and
(iii) a binder comprising a thermoset polymer, wherein the binder lacks an additive.

2. The cushioned vinyl floor covering of claim 1 , wherein the first kind of glass fibres have a mean fibre diameter ranging from 0.5 μm to less than 6 μm.

3. The cushioned vinyl floor covering of claim 1 , wherein the first kind of glass fibres have a mean fibre diameter ranging from 0.6 μm to 1.5 μm.

4. The cushioned vinyl floor covering of claim 1 , wherein the second kind of glass fibres have a mean fibre diameter ranging from more than 6 μm to 13 μm.

5. The cushioned vinyl floor covering of claim 1 , wherein the second kind of glass fibres have a mean length-to-diameter ratio ranging between 500 and 2000.

6. The cushioned vinyl floor covering of claim 1 , wherein the glass fibre mat has a surface weight ranging from 25 g/m 2 to 80 g/m 2 .

7. The cushioned vinyl floor covering of claim 1 , wherein the glass fibre mat has a surface weight ranging from 40 g/m 2 to 60 g/m 2 .

8. The cushioned vinyl floor covering of claim 1 , wherein a weight of the first kind of glass fibres is smaller than a weight of the second kind of glass fibres.

9. The cushioned vinyl floor covering of claim 1 , wherein a ratio of a weight of the first kind of glass fibres relative to a weight of the second kind of glass fibres ranges from 0.01 to 0.15.

10. The cushioned vinyl floor covering of claim 1 , wherein the thermoset polymer comprises a urea resin or a polyacrylic acid.

11. The cushioned vinyl floor covering of claim 1 , wherein the binder comprises between 15 wt. % and 35 wt. % of a total weight of the glass fibre mat.

12. The cushioned vinyl floor covering of claim 1 , wherein the polyvinyl chloride paste comprises a plastisol.

13. The cushioned vinyl floor covering of claim 1 , wherein the polyvinyl chloride paste has a surface weight of about 400 g/m 2 .

14. The cushioned vinyl floor covering of claim 1 , wherein the first kind of glass fibres and the second kind of glass fibres are 100% E-glass.

15. The cushioned vinyl floor covering of claim 1 , wherein the first kind of glass fibres and the second kind of glass fibres are made from C-glass and E-glass.

16. The cushioned vinyl floor covering of claim 1 , wherein the cushioned vinyl floor covering further comprises a varnish on the useable top layer.

17. A cushioned vinyl floor covering comprising:
a useable top layer;
a glass fibre mat in contact with the useable top layer;
a back foaming layer also in contact with the glass fibre mat; and
a polyvinyl chloride paste that adheres the back foaming layer to the glass fibre mat,
wherein the glass fibre mat comprises:
(i) a first kind of glass fibres having a mean fibre diameter of less than 6 μm;
(ii) a second kind of glass fibres having a mean fibre diameter of more than 6 μm; and
(iii) a binder comprising a thermoset polymer, wherein the binder lacks an additive; and

wherein the glass fibre mat has a porosity ranging from 1500 l/m 2 s to 2500 l/m 2 s.

18. The cushioned vinyl floor covering of claim 17 , wherein the first kind of glass fibres have a mean fibre diameter ranging from 0.5 μm to less than 6 μm.

19. The cushioned vinyl floor covering of claim 17 , wherein the second kind of glass fibres have a mean fibre diameter ranging from more than 6 μm to 13 μm.

20. The cushioned vinyl floor covering of claim 17 , wherein a weight of the first kind of glass fibres is smaller than a weight of the second kind of glass fibres.

21. The cushioned vinyl floor covering of claim 17 , wherein the thermoset polymer comprises a urea resin or a polyacrylic acid.

22. The cushioned vinyl floor covering of claim 17 , wherein the binder comprises between 15 wt. % and 35 wt. % of a total weight of the glass fibre mat.

Assignees

• Johns Manville

Inventors

• Grassl Thomas

Classifications

• D04H1/593

  to layered webs · CPC title

• D10B2101/06

  Glass · CPC title

• D06N7/0007

  characterised by their relief structure · CPC title

• D10B2503/04

  Floor or wall coverings; Carpets · CPC title

• D06N2205/04

  Foam · CPC title