Presintered preform for repair of superalloy component
US-2015367456-A1 · Dec 24, 2015 · US
US10378091B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10378091-B2 |
| Application number | US-201515117462-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 23, 2015 |
| Priority date | Feb 26, 2014 |
| Publication date | Aug 13, 2019 |
| Grant date | Aug 13, 2019 |
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A welded joint is obtained by using a welding material having a composition: Cr: 15.0 to 30.0%; and Ni: 40.0 to 70.0%, including: a base material having a composition: C: 0.03 to 0.075%; Si: 0.6 to 2.0%; Mn: 0.05 to 2.5%; P: up to 0.04%; S: up to 0.015%; Cr: more than 16.0% and less than 23.0%; Ni: not less than 20.0% and less than 30.0%; Cu: 0.5 to 10.0%; Mo: less than 1%; Al: up to 0.15%; N: 0.005 to 0.20%; O: up to 0.02%; Ca: 0 to 0.1%; REM: 0 to 0.15%; V: not less than 0% and less than 0.5%; and Nb: 0 to 2%, a balance being Fe and impurities and a first-layer weld metal including Fe content from 10 to 40%, all % by mass.
Opening claim text (preview).
The invention claimed is: 1. A welded joint obtained by welding using a welding material having a chemical composition including, in mass %, Cr: 15.0 to 35.0%; and Ni: 40.0 to 70.0%, comprising: a base material having a chemical composition of, in mass %: C: 0.03 to 0.075%; Si: 0.6 to 2.0%; Mn: 0.05 to 2.5%; P: up to 0.04%; S: up to 0.015%; Cr: more than 16.0% and less than 23.0%; Ni: not less than 20.0% and less than 30.0%; Cu: 0.5 to 10.0%; Mo: less than 1%; Al: up to 0.15%; N: 0.005 to 0.20%; O: up to 0.02%; Ca: 0 to 0.1%; REM: 0 to 0.15%; V: not less than 0% and less than 0.5%; and Nb: 0 to 2%, a balance being Fe and impurities; and a first-layer weld metal having a chemical composition including, in mass %, an Fe content ranging from 10 to 40%. 2. The welded joint according to claim 1 , wherein the base material has a chemical composition including, in mass %, one or two selected from the group consisting of: Ca: 0.005 to 0.1%; and REM: 0.005 to 0.15%. 3. The welded joint according to claim 1 , wherein the base material has a chemical composition including, in mass %, one or two selected from the group consisting of: V: not less than 0.002% and less than 0.5%; and Nb: 0.005 to 0.15%. 4. The welded joint according to claim 1 , wherein the first-layer weld metal has a chemical composition of, in mass %: C: 0.01 to 0.15%; Si: 0.01 to 4.0%; Mn: 0.05 to 3.0%; P: up to 0.03%; S: up to 0.015%; Cr: more than 16.0% and less than 32.0%; Ni: not less than 20.0%; Cu: 0.03 to 5.0%; Al: up to 1.0%; N: 0.005 to 0.2%; O: up to 0.02%; Ti: 0 to 0.5%; Mo: 0 to 8%; Nb: 0 to 3%; Co: 0 to 15%; and Fe: 10 to 40%, a balance being impurities. 5. The welded joint according to claim 1 , wherein the welding material has a chemical composition of, in mass %: C: 0.01 to 0.15%; Si: up to 4.0%; Mn: 0.01 to 3.5%; P: up to 0.03%; S: up to 0.015%; Cr: 15.0 to 35.0%; Ni: 40.0 to 70.0%; Cu: 0.01 to 4.0%; Al: 0 to 1.5%; N: 0.005 to 0.1%; O: up to 0.03%; Ti: 0 to 1.0%; Mo: 0 to 15%; Nb: 0 to 5%; and Co: 0 to 15%, a balance being Fe and impurities. 6. The welded joint according to claim 5 , wherein the welding material has a chemical composition including, in mass %: Al: 0.15 to 1.5%; Ti: 0.15 to 1.0%; and Mo: 7 to 15%, the chemical composition of the welding material further including at least one of Nb: 0.1 to 5% and Co: 0.1 to 15%. 7. The welded joint according to claim 5 , wherein the welding material has a chemical composition including, in mass %: Si: 0.5 to 4.0%. 8. A welded joint comprising: a base material having a chemical composition of, in mass %: C: 0.03 to 0.075%; Si: 0.6 to 2.0%; Mn: 0.05 to 2.5%; P: up to 0.04%; S: up to 0.015%; Cr: more than 16.0% and less than 23.0%; Ni: not less than 20.0% and less than 30.0%; Cu: 0.5 to 10.0%; Mo: less than 1%; Al: up to 0.15%; N: 0.005 to 0.20%; O: up to 0.02%; Ca: 0 to 0.1%; REM: 0 to 0.15%; V: not less than 0% and less than 0.5%; and Nb: 0 to 2%, a balance being Fe and impurities; and a first-layer weld metal having a chemical composition of, in mass %: C: 0.01 to 0.15%; Si: 0.01 to 4.0%; Mn: 0.05 to 3.0%; P: up to 0.03%; S: up to 0.015%; Cr: more than 16.0% and less than 32.0%; Ni: not less than 20.0%; Cu: 0.03 to 5.0%; Al: up to 1.0%; N: 0.005 to 0.2%; O: up to 0.02%; Ti: 0 to 0.5%; Mo: 0 to 8%; Nb: 0 to 3%; Co: 0 to 15%; and Fe: 10 to 40%, a balance being impurities. 9. A method of manufacturing a welded joint, comprising the steps of: preparing a base material having a chemical composition of, in mass %: C: 0.03 to 0.075%; Si: 0.6 to 2.0%; Mn: 0.05 to 2.5%; P: up to 0.04%; S: up to 0.015%; Cr: more than 16.0% and less than 23.0%; Ni: not less than 20.0% and less than 30.0%; Cu: 0.5 to 10.0%; Mo: less than 1%; Al: up to 0.15%; N: 0.005 to 0.20%; O: up to 0.02%; Ca: 0 to 0.1%; REM: 0 to 0.15%; V: not less than 0% and less than 0.5%; and Nb: 0 to 2%, a balance being Fe and impurities; and welding the base material using a welding material having a chemical composition including, in mass %, Cr: 15.0 to 35.0%; and Ni: 40.0 to 70.0%, wherein the welded joint includes a first-layer weld metal having a chemical composition including, in mass %, an Fe content ranging from 10 to 40%. 10. The method of manufacturing the welded joint according to claim 9 , wherein the first-layer weld metal has a chemical composition of, in mass %: C: 0.01 to 0.15%; Si: 0.01 to 4.0%; Mn: 0.05 to 3.0%; P: up to 0.03%; S: up to 0.015%; Cr: more than 16.0% and less than 32.0%; Ni: not less than 20.0%; Cu: 0.03 to 5.0%; Al: up to 1.0%; N: 0.005 to 0.2%; O: up to 0.02%; Ti: 0 to 0.5%; Mo: 0 to 8%; Nb: 0 to 3%; Co: 0 to 15%; and Fe: 10 to 40%, a balance being impurities. 11. The method of manufacturing the welded joint according claim 9 , wherein the welding material has a chemical composition of, in mass %: C: 0.01 to 0.15%; Si: up to 4.0%; Mn: 0.01 to 3.5%; P: up to 0.03%; S: up to 0.015%; Cr: 15.0 to 35.0%; Ni: 40.0 to 70.0%; Cu: 0.01 to 4.0%; Al: 0 to 1.5%; N: 0.005 to 0.1%; O: up to 0.03%; Ti: 0 to 1.0%; Mo: 0 to 15%; Nb: 0 to 5%; and Co: 0 to 15%, a balance being Fe and impurities.
with copper · CPC title
containing aluminium · CPC title
Rods, electrodes or wires · CPC title
with the maximum Cr content being at least 10% but less than 20% · CPC title
with the principal constituent melting at less than 1550°C · CPC title
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