Lubricants for use in boosted engines

Patent metadata

Field	Value
Publication number	US-10377963-B2
Application number	US-201715409513-A
Country	US
Kind code	B2
Filing date	Jan 18, 2017
Priority date	Feb 25, 2016
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

A lubricating oil composition and method of operating a boosted internal combustion engine. The lubricating oil composition is formulated to be resistant to turbocharger deposit formation in the boosted internal combustion engine, as shown by its ability to ensure a TCO Temperature Increase of less than 9.0% as measured using the 2015 version of the General Motors Dexos1® Turbocharger Coking Test. The lubricating oil composition may also have a low NOACK volatility, as measured by the method of ASTM D-5800 at 250° C.

First claim

What is claimed is:

1. A lubricating oil composition comprising:
greater than 50 wt. % of a base oil of lubricating viscosity;
one or more borated compound(s) in an amount sufficient to provide 240 ppm by weight to 300 ppm by weight of boron to the lubricating oil composition;
an organo-molybdenum nitrogen complex in an amount sufficient to provide 80 ppm by weight to 730 ppm by weight of molybdenum to the lubricating oil composition, based on a total weight of the lubricating composition;
one or more magnesium sulfonate detergent(s) in an amount sufficient to provide 140 ppm by weight to 550 ppm by weight of magnesium to the lubricating oil composition;
one or more overbased calcium sulfonate detergent(s) having a total base number greater than 225 mg KOH/g, measured by the method of ASTM D-2896, in an amount sufficient to provide 1340 ppm by weight to 1500 ppm by weight of calcium to the lubricating oil composition, based on the total weight of the lubricating composition,
a total amount of calcium from calcium-containing detergents of 1340 ppm to not more than 1500 ppm,
the total base number of the lubricating oil composition is from 6.0 mg KOH/g to 12.0 mg KOH/g, measured by the method of ASTM D-2896,
the ratio of total calcium in ppm in the lubricating oil composition to total boron in ppm in the lubricating oil composition is 4.97-6.0; and
wherein the lubricating oil composition comprises not more than 10 wt. % of a Group IV base oil, a Group V base oil, or a combination thereof.

2. The lubricating oil composition according to claim 1 , wherein the one or more magnesium sulfonate detergent(s) is overbased and has a total base number of greater than 225 mg KOH/g, measured by the method of ASTM D-2896.

3. The lubricating oil composition according to claim 1 , wherein the ratio of total boron in ppm in the lubricating oil composition to total nitrogen in ppm in the lubricating oil composition is less than about 0.29.

4. The lubricating oil composition according to claim 1 , wherein the lubricating oil composition is effective to ensure a TCO Temperature Increase of less than 9.0% as measured using the 2015 version of the General Motors Dexos1® Turbocharger Coking Test.

5. The lubricating oil composition according to claim 1 , wherein the lubricating oil composition has a 5W-30 rating.

6. A method for reducing or preventing formation of deposits in a boosted internal combustion engine comprising steps of:
lubricating a boosted internal combustion engine with the lubricating oil composition of claim 1 , and
operating the engine lubricated with the lubricating oil composition.

7. The method of claim 6 , wherein the lubricating oil composition is effective to ensure a TCO Temperature Increase of less than 9.0% as measured using the 2015 version of the General Motors Dexos1® Turbocharger Coking Test.

8. The lubricating oil composition according to claim 1 , wherein the overbased calcium sulphonate detergent has a TBN of from about 250 mg KOH/g to about 425 mg KOH/g, as measured by the method of ASTM D-2896.

9. The lubricating oil composition according to claim 1 , wherein the lubricating oil composition further comprises a low based calcium-containing detergent having a TBN of up to 175 mg KOH/g, as measured by the method of ASTM D-2896.

10. The lubricating oil composition according to claim 9 , wherein the low based calcium-containing detergent is a calcium sulfonate detergent.

11. The lubricating oil composition according to claim 1 , wherein the one or more borated compounds comprises a borated succinimide dispersant.

12. The lubricating oil composition according to claim 11 , wherein the borated succinimide dispersant provides from 240 to 300 ppm boron to the lubricating oil composition.

13. The lubricating oil composition according to claim 2 , wherein the one or more magnesium sulfonate detergent(s) is overbased and has a total base number of about 250 mg KOH/g to about 425 mg KOH/g, measured by the method of ASTM D-2896.

14. The lubricating oil composition according to claim 1 , further comprising one or more components selected from the group consisting of friction modifiers, antiwear agents, dispersants, antioxidants, and viscosity index improvers.

15. The lubricating oil composition according to claim 2 , wherein the lubricating oil composition does not contain any Group IV base oils.

16. The lubricating oil composition according to claim 2 , wherein the lubricating oil composition does not contain any Group V base oils.

Assignees

• Afton Chemical Corp

Inventors

• Yang Kongsheng
• Fletcher Kristin
• Lam William Y
• Styer Jeremy

Classifications

• C10N2040/255

  Gasoline engines · CPC title

• C10N2040/25

  Internal-combustion engines · CPC title

• C10N2030/45

  Ash-less or low ash content · CPC title

• C10N2030/10

  Inhibition of oxidation, e.g. anti-oxidants · CPC title

• C10N2030/08

  Resistance to extreme temperature · CPC title