Bitumen/polymer composition having improved low-temperature mechanical properties

Patent metadata

Field	Value
Publication number	US-10377900-B2
Application number	US-201415036903-A
Country	US
Kind code	B2
Filing date	Nov 13, 2014
Priority date	Nov 14, 2013
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

The invention relates to a bitumen/polymer composition and to its process of manufacture. The bitumen/polymer composition includes first bitumen base having an intrinsic stability S of greater than 2.5 and/or a degree of peptization Sa of greater than 0.60, and a second bitumen base having an intrinsic stability S of less than or equal to 2.50 and/or a degree of peptization Sa of less than or equal to 0.60, an elastomer and an olefinic polymer adjuvant functionalized by at least glycidyl functional groups. The values of intrinsic stability S and of the degree of peptization Sa are measured according to the standard ASTM D 7157-12. The bitumen/polymer composition exhibits improved low-temperature mechanical properties.

First claim

The invention claimed is:

1. A bitumen/polymer composition comprising:
bitumen,
an elastomer selected from the group consisting of random copolymers and block copolymers of styrene and of a conjugated diene,
a sulfur-donating coupling agent, and
between 0.05% and 15% by weight of an olefinic polymer adjuvant selected from the group consisting of random terpolymers and block terpolymers of ethylene, of a monomer A chosen from vinyl acetate and C 1 to C 6 alkyl acrylates or methacrylates, and of a monomer B chosen from glycidyl acrylate and glycidyl methacrylate, comprising from 0.5% to 40% by weight of units resulting from the monomer A and from 0.5% to 15% by weight of units resulting from the monomer B, the remainder being formed of units resulting from the ethylene,
wherein the bitumen comprises at least:
at least one first bitumen base having an intrinsic stability S of greater than 4.0 and a degree of peptization S a of greater than 0.70, and
from 24% to less than or equal to 50% by weight of at least one second bitumen base having an intrinsic stability S of less than or equal to 2.50 and a degree of peptization S a of less than or equal to 0.60,

the percentages being given by weight with respect to a total weight of the composition and said values S and S a being measured according to the standard ASTM D 7157-12.

2. The composition as claimed in claim 1 , wherein the percentage by weight of the second bitumen base, with respect to the total weight of said composition, is between 25% and 40%.

3. The composition as claimed in claim 1 , wherein the first bitumen base is chosen from residues from the direct distillation of oil, and residues from the vacuum distillation of oil.

4. The composition as claimed in claim 3 , wherein said residues have been blown, or deasphalted, or blown and deasphalted.

5. The composition as claimed in claim 3 , wherein the first bitumen base is chosen from the residues (VR) from the vacuum distillation of the atmospheric residues originating from the direct distillation of oil.

6. The composition as claimed in claim 1 , wherein the second bitumen base is chosen from the products resulting from the visbreaking of vacuum distillation residues (visbroken VR), said vacuum distillation residues (VR) originating from the vacuum distillation of atmospheric residues resulting from the direct distillation of oil.

7. The composition as claimed in claim 1 , wherein the olefinic polymer adjuvant is chosen from random terpolymers of ethylene, of a monomer A chosen from C 1 to C 6 alkyl acrylates or methacrylates and of a monomer B chosen from glycidyl acrylate and glycidyl methacrylate, comprising from 0.5% to 40% by weight of units resulting from the monomer A and from 0.5% to 15% by weight of units resulting from the monomer B, the remainder being formed of units resulting from the ethylene.

8. The composition as claimed in claim 1 , wherein it comprises between 0.5% and 10% by weight of elastomer, with respect to the total weight of said composition.

9. The composition as claimed in claim 8 , wherein the elastomer comprises between 5% and 50% by weight of monovinylaromatic hydrocarbon.

10. A process for the preparation of a bitumen/polymer composition according to claim 1 , said process comprising:
bringing into contact, at temperatures of between 100° C. and 200° C. and with stirring for a period of time of at least 10 minutes:
bitumen,
between 0.5% and 10% by weight of an elastomer,
between 0.05% and 15% by weight of an olefinic polymer adjuvant, and

crosslinking the elastomer by a sulfur-donating coupling agent added in an amount capable of providing from 0.1% to 20% by weight of free sulfur with respect to the weight of sulfur-crosslinkable elastomer in said composition.

11. The process as claimed in claim 10 , wherein the sulfur-donating coupling agent is chosen from the group consisting of elemental sulfur, hydrocarbyl polysulfides, sulfur-donating vulcanization accelerators and the mixtures of such products with one another and/or with non-sulfur-donating vulcanization accelerators.

12. A bituminous composition comprising a bitumen/polymer composition as claimed in claim 1 , wherein said bituminous composition is a leaktight coating, a membrane or a seal coat.

13. A bituminous composition comprising a bitumen/polymer composition as claimed in claim 1 , wherein said bituminous composition is a bituminous binder, as asphalt or a bituminous mix.

Assignees

• Total Marketing Services

Inventors

• Mouazen Mouhamad
• Botel Romuald
• Ruot Carole
• Chaminand Julien
• Dridi Nour

Classifications

• C08J2453/02

  of vinyl aromatic monomers and conjugated dienes · CPC title

• C09D195/00

  Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch · CPC title

• C08L53/02

  of vinyl-aromatic monomers and conjugated dienes · CPC title

• C08L2555/54

  Sulfur or carbon black · CPC title

• C08L2555/52

  Aggregate, e.g. crushed stone, sand, gravel or cement · CPC title