Dynamic performance and active damping methods in web winder tension control systems

US10377598B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-10377598-B2
Application numberUS-201715435549-A
CountryUS
Kind codeB2
Filing dateFeb 17, 2017
Priority dateFeb 17, 2017
Publication dateAug 13, 2019
Grant dateAug 13, 2019

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A control system for controlling operation of main and secondary drive units in a web winder system to provide tension control of a continuous material web is disclosed. The control system causes the main drive unit to operate in a velocity mode to set a linear velocity of the continuous material web. The control system receives inputs from tension and speed detectors in the web winder system that detect a tension and speed of the continuous material web and causes the secondary drive unit to operate in a modified torque regulated closed-loop tension control mode so as to control a tension in the web material, with the control system causing the secondary drive unit to operate according to a torque regulated closed-loop tension control mode and integrate a speed feedback loop into the torque regulated closed-loop tension control mode so as to introduce active damping into the tension control.

First claim

Opening claim text (preview).

What is claimed is: 1. A control system for controlling operation of a main drive unit and a secondary drive unit in a web winder system to provide tension control of a continuous material web as it is translated between an unwinder and winder of the web winder system, the control system having a processor programmed to: cause the main drive unit to operate in a velocity mode to set a linear velocity of the continuous material web; receive inputs from tension and speed detectors in the web winder system that detect a tension in and a speed of the continuous material web; and cause the secondary drive unit to operate in a modified torque regulated closed-loop tension control mode so as to control a tension in the web material, wherein operating in the modified torque regulated closed-loop tension control mode comprises: causing the secondary drive unit to operate according to a torque regulated closed-loop tension control mode, based on inputs from the tension detectors; and integrating a speed feedback loop into the torque regulated closed-loop tension control mode, via inputs from the speed detectors, so as to introduce active damping into the tension control. 2. The control system of claim 1 wherein the processor is programmed to cause the secondary drive unit to operate in a modified torque regulated closed-loop tension control mode according to a closed loop transfer function defined as: G ω m ⁢ i sq = K a ⁢ G ω m ⁢ T 1 + G ω m ⁢ T ⁢ R 2 ⁢ G F ⁢ ⁢ Δ ⁢ ⁢ v = K a + K a ⁢ F t ⁢ s JF t ⁢ s 2 + Js + R 2 ⁢ K F , where F is the actual tension, ω m is the actual speed of the winder, K a is the proportionality coefficient between electromagnetic torque and torque current, K F is the tension coefficient, G ω m T is the transfer function between speed and torque, G FΔν is the dynamic transfer function of tension, R is the real-time diameter of the winder, J is the rotational inertia of the winding block, s is a first order speed term. 3. The control system of claim 1 wherein the processor is programmed to cause the secondary drive unit to operate in a modified torque regulated closed-loop tension control mode according to an open loop transfer function defined as: G F ⁡ ( s ) = K p F ⁡ ( 1 + K i F s ) = ⁢ K a ⁢ RK F JF t ⁢ s 2 + (

Assignees

Inventors

Classifications

  • with key characteristics based on closed loop control · CPC title

  • Torque e.g. braking torque · CPC title

  • combinations of drives · CPC title

  • in winding mechanisms or in connection with winding operations · CPC title

  • in reel-to-reel type web winding and unwinding mechanism, e.g. mechanism acting on web-roll spindle · CPC title

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What does patent US10377598B2 cover?
A control system for controlling operation of main and secondary drive units in a web winder system to provide tension control of a continuous material web is disclosed. The control system causes the main drive unit to operate in a velocity mode to set a linear velocity of the continuous material web. The control system receives inputs from tension and speed detectors in the web winder system t…
Who is the assignee on this patent?
Eaton Corp, Univ Zhejiang, Eaton Intelligent Power Ltd
What technology area does this patent fall under?
Primary CPC classification B65H23/044. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Aug 13 2019 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 4 related publications on this page (citations in our corpus or others sharing the same primary CPC).