Manufacturing method for reinforced electrolyte membrane and manufacturing apparatus of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10374245-B2
Application number	US-201414892784-A
Country	US
Kind code	B2
Filing date	May 15, 2014
Priority date	May 21, 2013
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

In an manufacturing apparatus, a belt-shaped electrolyte polymer is conveyed in a state disposed to a back sheet. A first reinforcement membrane is conveyed in a state disposed to a back sheet, and, in a first sticking section, stuck with the belt-shaped electrolyte polymer. In a first thermocompression bonding section, the belt-shaped electrolyte polymer and the first reinforcement membrane are thermally compressed. At this time, a molten electrolyte polymer reaches between the first reinforcement membrane and the back sheet thereof, and the first adhesiveness between the first reinforcement membrane and the back sheet thereof becomes higher than the second adhesiveness between the belt-shaped electrolyte polymer and the back sheet thereof. A first peel section peels, in this state, the back sheet from the belt-shaped electrolyte polymer.

First claim

The invention claimed is:

1. A manufacturing method of manufacturing a reinforced electrolyte membrane that is used in a fuel cell and has a reinforcement member disposed inside thereof, comprising:
a step (a) of conveying a belt-shaped electrolyte polymer that is a belt-shaped body of a first electrolyte polymer in a state disposed on a surface of a first back sheet in a longitudinal direction of the belt-shaped electrolyte polymer as a conveying direction;
a step (b) of conveying a first belt-shaped reinforcement member that is a belt-shaped body in a state disposed on a surface of a second back sheet in the conveying direction and disposing the first belt-shaped reinforcement member on a surface of the belt-shaped electrolyte polymer;
after the step (b), a step (c) of peeling the first back sheet from the belt-shaped electrolyte polymer in a state where a first adhesiveness between the second back sheet and the first belt-shaped reinforcement member is higher than a second adhesiveness between the first back sheet and the belt-shaped electrolyte polymer; and
(d) a step of providing a second electrolyte polymer between the second back sheet and the first belt-shaped reinforcement member, wherein
the first adhesiveness between the second back sheet and the first belt-shaped reinforcement member is set higher in advance than the second adhesiveness between the first back sheet and the belt-shaped electrolyte polymer before the step (b) by disposing in advance an intermediate layer that contains the second electrolyte polymer between the first belt-shaped reinforcement member and the second back sheet, and
the step (b) includes a step of pressing the belt-shaped electrolyte polymer and the first belt-shaped reinforcement member such that a third adhesiveness between the belt-shaped electrolyte polymer and the first belt-shaped reinforcement member is to be higher than the second adhesiveness between the first back sheet and the belt-shaped electrolyte polymer.

2. The manufacturing method according to claim 1 , further comprising:
a step (e) of disposing a second belt-shaped reinforcement member on the surface of the belt-shaped electrolyte polymer from which the first back sheet was peeled and thermally compressing the belt-shaped electrolyte polymer from which the first back sheet was peeled and the first and second belt-shaped reinforcement members.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kitoh Hiroki
• Harada Hiroshi
• Oka Noritoshi

Classifications

• B32B2260/00

  Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material · CPC title

• H01M8/0293

  Matrices for immobilising electrolyte solutions · CPC title

• H01M8/1069

  characterised by the manufacturing processes · CPC title

• B32B37/02

  characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations · CPC title

• H01M8/1058

  characterised by a porous support having no ion-conducting properties · CPC title