Positive electrode active material, method for preparing the same and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-10374227-B2
Application number	US-201515531107-A
Country	US
Kind code	B2
Filing date	Dec 4, 2015
Priority date	Dec 5, 2014
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

The present invention provides a positive electrode active material prepared using a preparation method including mixing lithium complex metal oxide particles with a nanosol of a ceramic-based ion conductor and heat treating the resultant to form a coating layer including the ceramic-based ion conductor on the lithium complex metal oxide particles, thereby forming a coating layer including a ceramic-based ion conductor to a uniform thickness on a lithium complex metal oxide particle surface, and as a result, capable of minimizing capacity decline and enhancing a lifespan property when used in a secondary battery, a method for preparing the same, and a lithium secondary battery including the same.

First claim

What is claimed is:

1. A method for preparing a positive electrode active material comprising mixing lithium complex metal oxide particles with a nanosol of a ceramic-based ion conductor and heat treating the resultant to form a coating layer including the ceramic-based ion conductor on the lithium complex metal oxide particles, and
wherein the nanosol of the ceramic-based ion conductor is prepared by dissolving and reacting a precursor of a metal for forming a ceramic-based ion conductor in a glycol-based solvent, and then adding water thereto,
the method further comprising a process of heat treatment at a temperature from 120° C. to a boiling point of a glycol-based solvent after dissolving the precursor of the metal for forming a ceramic-based ion conductor and prior to adding water.

2. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor includes any one or a mixture of two or more selected from the group consisting of zirconia-based ceramic, ceria-based ceramic, lanthanum-based ceramic, and cermets thereof.

3. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor includes any one or a mixture of two or more selected from the group consisting of yttria-stabilized zirconia, gadolinia-doped ceria, samarium-doped ceria, lanthanum strontium cobalt ferrite, lanthanum strontium gallate magnesite, lanthanum strontium manganite, calcia-stabilized zirconia, scandia-stabilized zirconia, and nickel-yttria-stabilized zirconia cermet.

4. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor includes any one or a mixture of two or more selected from the group consisting of yttria-stabilized zirconia, calcia-stabilized zirconia, gadolinia-doped ceria, lanthanum strontium gallate magnesite and scandia-stabilized zirconia.

5. The method for preparing a positive electrode active material of claim 4 , wherein the yttria-stabilized zirconia is Zr( i−x )Y x O 2−x/2 (0.01≤x≤0.30).

6. The method for preparing a positive electrode active material of claim 4 , wherein the calcia-stabilized zirconia includes CaO in 1 mol % to 20 mol % to the total weight of the calcia-stabilized zirconia.

7. The method for preparing a positive electrode active material of claim 4 , wherein the scandia-stabilized zirconia includes any one or a mixture of two or more selected from the group consisting of (ZrO 2 ) 1−2x (Sc 2 O 3 ) X , (ZrO 2 ) 1−2x (Sc 2 O 3 ) x−z (Y 2 O 3 ) z and (ZrO 2 ) 1−2x−z (Sx 2 O 3 ) x (CeO 2 ) z (0.01≤x≤0.2 and 0.01≤z≤0.1).

8. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor is noncrystalline.

9. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor has a hydroxide form.

10. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor has an average particle diameter (D 50 ) of 1 nm to 100 nm.

11. The method for preparing a positive electrode active material of claim 1 , wherein the nanosol of a ceramic-based ion conductor uses the ceramic-based ion conductor in an amount to have the content of 50 ppm to 300,000 ppm to the total weight of the positive electrode active material.

12. The method for preparing a positive electrode active material of claim 1 , wherein the nanosol of a ceramic-based ion conductor further includes any one, two or more metals selected from the group consisting of aluminum (Al), niobium (Nb), titanium (Ti), tungsten (W), molybdenum (Mo), chromium (Cr), copper (Cu), vanadium (V) and zinc (Zn), or is mixed and used with a nanosol including the metal.

13. The method for preparing a positive electrode active material of claim 1 , wherein the heat treatment is carried out in a temperature range of 100° C. to 600° C.

14. A positive electrode active material prepared using the preparation method of claim 1 , comprising:
lithium complex metal oxide particles; and
a coating layer located on the lithium complex metal oxide particles,
wherein the coating layer includes a ceramic-based ion conductor.

15. The positive electrode active material of claim 14 , wherein the lithium complex metal oxide comprises a compound of the following Chemical Formula 1:
Li 1+a Ni 1−b−c Mn b Co c O 2   <Chemical Formula 1>

wherein, in Chemical Formula 1, 0≤a≤0.33, 0≤b≤0.5 and 0≤c≤0.5.

16. The positive electrode active material of claim 14 , wherein the ceramic-based ion conductor has a single phase peak in an X-ray analysis.

17. The positive electrode active material of claim 14 , wherein the coating layer further includes a metal oxide including any one selected from the group consisting of Al, Nb, Ti, W, Mo, Cr, Cu, V and Zn, or two or more types of metals among these.

18. The positive electrode active material of claim 14 , which has an average particle diameter (D 50 ) of 3 μm to 25 μm.

Assignees

• Lg Chemical Ltd

Inventors

• Lee Dong Kwon
• Cho Seung Beom
• Nho Jun Seok
• Min Byung Hyun
• Kim Bae Jung

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• C01G25/00

  Compounds of zirconium · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• C01P2002/72

  by d-values or two theta-values, e.g. as X-ray diagram · CPC title

• C01G25/006

  Compounds containing zirconium, with or without oxygen or hydrogen, and containing two or more other elements · CPC title