Integrated acoustic emission transducer apparatus and methods

Patent metadata

Field	Value
Publication number	US-10373598-B2
Application number	US-201715710244-A
Country	US
Kind code	B2
Filing date	Sep 20, 2017
Priority date	Sep 20, 2017
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

Integrated acoustic emission transducer apparatus and methods are described. An example apparatus includes an acoustic emission sensor having a data extractor and a process variable determiner integrated within the acoustic emission sensor. The acoustic emission sensor is to generate an acoustic emission signal. The data extractor is to extract signal data from the acoustic emission signal. The process variable determiner is to determine process variable data based on the extracted signal data. The process variable data includes at least one of leakage rate data, flow rate data, flow capacity data, flow area data, flow velocity data, mass accumulation data, or volume accumulation data.

First claim

What is claimed is:

1. An apparatus, comprising:
an integrated acoustic emission sensor including a data extractor, a process variable determiner, a status indication determiner, and a presentation device, the integrated acoustic emission sensor to generate an acoustic emission signal, the data extractor to extract signal data from the acoustic emission signal, the process variable determiner to determine process variable data based on the extracted signal data, the process variable data including at least one of flow rate data, flow capacity data, flow area data, flow velocity data, mass accumulation data, or volume accumulation data, the status indication determiner to determine status indication data based on the process variable data, the presentation device to present at least one of the process variable data or the status indication data at the integrated acoustic emission sensor.

2. The apparatus of claim 1 , wherein the extracted signal data includes at least one of root mean square data associated with the acoustic emission signal, average signal level data associated with the acoustic emission signal, spectral content data associated with the acoustic emission signal, or transient data associated with the acoustic emission signal.

3. The apparatus of claim 1 , wherein the status indication data includes at least one of valve health data, valve wear data, or fugitive emissions data.

4. The apparatus of claim 1 , wherein the integrated acoustic emission sensor further includes a transmitter to transmit at least one of the process variable data or the status indication data from the integrated acoustic emission sensor to an external device.

5. The apparatus of claim 1 , wherein the integrated acoustic emission sensor further includes signal conditioning circuitry to condition the acoustic emission signal, the signal conditioning circuitry including a preamplifier.

6. The apparatus of claim 5 , wherein at least one of the data extractor or the process variable determiner is integrated within the preamplifier of the integrated acoustic emission sensor.

7. The apparatus of claim 1 , wherein the presentation device is to present the at least one of the process variable data or the status indication data at the integrated acoustic emission sensor in real time.

8. The apparatus of claim 1 , wherein the presentation device is to present the status indication data at the integrated acoustic emission sensor as a percentage type.

9. A method, comprising:
extracting signal data at an integrated acoustic emission sensor from an acoustic emission signal generated via the integrated acoustic emission sensor;
determining process variable data at the integrated acoustic emission sensor based on the extracted signal data, the process variable data including at least one of flow rate data, flow capacity data, flow area data, flow velocity data, mass accumulation data, or volume accumulation data;
determining status indication data at the integrated acoustic emission sensor based on the process variable data; and
presenting at least one of the process variable data or the status indication data at the integrated acoustic emission sensor.

10. The method of claim 9 , wherein the extracted signal data includes at least one of root mean square data associated with the acoustic emission signal, average signal level data associated with the acoustic emission signal, spectral content data associated with the acoustic emission signal, or transient data associated with the acoustic emission signal.

11. The method of claim 9 , wherein the status indication data includes at least one of valve health data, valve wear data, or fugitive emissions data.

12. The method of claim 9 , further comprising transmitting at least one of the process variable data or the status indication data from the integrated acoustic emission sensor to an external device.

13. The method of claim 9 , wherein the presenting of the at least one of the process variable data or the status indication data at the integrated acoustic emission sensor is in real time.

14. The method of claim 9 , wherein the status indication data is presented at the integrated acoustic emission sensor as a percentage type.

15. A non-transitory computer readable storage medium comprising instructions that, when executed, cause a processor to at least:
extract signal data at an integrated acoustic emission sensor from an acoustic emission signal generated via the integrated acoustic emission sensor;
determine process variable data at the integrated acoustic emission sensor based on the extracted signal data, the process variable data including at least one of flow rate data, flow capacity data, flow area data, flow velocity data, mass accumulation data, or volume accumulation data;
determine status indication data at the integrated acoustic emission sensor based on the process variable data; and
present at least one of the process variable data or the status indication data at the integrated acoustic emission sensor.

16. The non-transitory computer readable storage medium of claim 15 , wherein the extracted signal data includes at least one of root mean square data associated with the acoustic emission signal, average signal level data associated with the acoustic emission signal, spectral content data associated with the acoustic emission signal, or transient data associated with the acoustic emission signal.

17. The non-transitory computer readable storage medium of claim 15 , wherein the status indication data includes at least one of valve health data, valve wear data, or fugitive emissions data.

18. The non-transitory computer readable storage medium of claim 15 , wherein the instructions, when executed, further cause the processor to instruct a transmitter of the integrated acoustic emission sensor to transmit at least one of the process variable data or the status indication data from the integrated acoustic emission sensor to an external device.

19. The non-transitory computer readable storage medium of claim 15 , wherein the instructions, when executed, cause the processor to present the at least one of the process variable data or the status indication data at the integrated acoustic emission sensor in real time.

20. The non-transitory computer readable storage medium of claim 15 , wherein the status indication data is to be presented at the integrated acoustic emission sensor as a percentage type.

Assignees

• Fisher Controls Int Llc

Inventors

• Dahme Bret Anthony
• Anderson Shawn

Classifications

• G01N2291/023

  Solids · CPC title

• G01H11/08

  using piezoelectric devices · CPC title

• G01H1/00

  Measuring {characteristics of} vibrations in solids by using direct conduction to the detector (G01H9/00, G01H11/00 take precedence) · CPC title

• B06B1/06

  operating with piezoelectric effect or with electrostriction (piezoelectric or electrostrictive devices per se H10N30/00) · CPC title

• G01N29/14 Primary

  using acoustic emission techniques {(echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00)} · CPC title