Ultrasonic sensing wear life of ground engaging tools

Patent metadata

Field	Value
Publication number	US-10371669-B2
Application number	US-201715423247-A
Country	US
Kind code	B2
Filing date	Feb 2, 2017
Priority date	Feb 2, 2017
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

A wear life sensing system may use nondestructive testing techniques to determine when ground engaging tools (GETs) are worn down and reach the ends of their useful wear lives. The wear life sensing system may include a wear sensing body and a wear sensor assembly embedded within the body of the GET. The wear sensing body is positioned proximate a maximum wear point of the GET and is fabricated from a material having a different material density than the material of the GET body. The wear sensor assembly outputs distance sensor signals in the direction of the wear sensing body and determines the presence or absence of the wear sensing body based on the reflected distance sensor signals received at the wear sensor assembly. The wear sensor assembly may transmit a GET replacement message when it no longer detects the presence of the wear sensing body.

First claim

What is claimed is:

1. A ground engaging tip of a ground engaging tooth assembly for an implement of a work machine that engages a work material with a base edge of the implement to dig into the work material, the ground engaging tip comprising:
a tip body having an exterior surface shaped to penetrate the work material into which the base edge of the implements digs, an adapter cavity surface defining an adapter cavity for receiving an adapter nose of an adapter of the ground engaging tooth assembly to mount the ground engaging tip on the adapter, and a first wear sensor cavity surface defining a first wear sensor cavity within the ground engaging tip, wherein the tip body is fabricated from a ground engaging tool (GET) body material having a GET body material density;
a first wear sensing body embedded in the tip body at a first location indicative of a first maximum GET wear point of the ground engaging tip, wherein the first wear sensing body is fabricated from a wear sensing body material having a wear sensing body material density that is not equal to the GET body material density; and
a first wear sensor assembly disposed within the first wear sensor cavity, the first wear sensor assembly comprising:
a first distance sensor for transmitting output distance sensor signals and for receiving reflected distance sensor signals that are reflected from an object or a surface of the tip body, and
a first sensor assembly controller operatively connected to the first distance sensor, the first sensor assembly controller being configured to:
cause the first distance sensor to transmit the output distance sensor signals,
detect receipt of the reflected distance sensor signals at the first distance sensor,
determine whether the first wear sensing body is still embedded in the tip body proximate the first maximum GET wear point based on a value of the reflected distance sensor signals, and
cause a GET replacement message to be transmitted from the first wear sensor assembly in response to determining that the first wear sensing body is no longer embedded in the tip body.

2. The ground engaging tip of claim 1 , comprising:
a first conductive gelatinous substance disposed within the first wear sensor cavity and suspending the first wear sensor assembly within the first wear sensor cavity, wherein the first conductive gelatinous substance is a conductive medium for propagating the output distance sensor signals and the reflected distance sensor signals through the first wear sensor cavity between the first distance sensor and the tip body; and
a first wear sensing cavity cap covering a first wear sensor cavity opening to retain the first wear sensor assembly and the first conductive gelatinous substance within the first wear sensing cavity.

3. The ground engaging tip of claim 1 , wherein the first wear sensor assembly comprises a first sensor assembly power source operably coupled to the first sensor assembly controller and the first distance sensor.

4. The ground engaging tip of claim 1 , wherein the first wear sensor assembly comprises a first sensor assembly communications module operably coupled to the first sensor assembly controller, wherein the first sensor assembly controller is configured to cause the first sensor assembly communications module to transmit the GET replacement message in response to determining that the first wear sensing body is no longer embedded in the tip body.

5. The ground engaging tip of claim 4 , wherein the first sensor assembly controller is configured to detect receipt at the first sensor assembly communications module of a wear test request message from an external GET wear test device, and to cause the first distance sensor to transmit the output distance sensor signals in response to detecting receipt of the wear test request message.

6. The ground engaging tip of claim 1 , comprising a second wear sensing body fabricated from the wear sensing body material and embedded in the tip body at a second location indicative of a partial GET wear point of the ground engaging tip, wherein the first sensor assembly controller is configured to:
determine whether the second wear sensing body is still embedded in the tip body proximate the partial GET wear point based on the value of the reflected distance sensor signals, and
cause a GET partial wear message to be transmitted from the first wear sensor assembly in response to determining that the second wear sensing body is no longer embedded in the tip body and the first wear sensing body is still embedded in the tip body.

7. The ground engaging tip of claim 1 , wherein the tip body has a second wear sensor cavity surface defining a second wear sensor cavity within the tip body, the ground engaging tip comprising:
a second wear sensing body embedded in the tip body at a second location indicative of a second maximum GET wear point of the ground engaging tip, wherein the second wear sensing body is fabricated from the wear sensing body material; and
a second wear sensor assembly disposed within the second wear sensor cavity, the second wear sensor assembly comprising:
a second distance sensor for transmitting output distance sensor signals and for receiving reflected distance sensor signals that are reflected from an object or a surface of the tip body, and
a second sensor assembly controller operatively connected to the second distance sensor, the second sensor assembly controller being configured to:
cause the second distance sensor to transmit the output distance sensor signals,
detect receipt of the reflected distance sensor signals at the second distance sensor,
determine whether the second wear sensing body is still embedded in the tip body proximate the second maximum GET wear point based on the value of the reflected distance sensor signals, and
cause the GET replacement message to be transmitted from the second wear sensor assembly in response to determining that the second wear sensing body is no longer embedded in the tip body.

8. A wear life sensing system, comprising:
the ground engaging tip of claim 1 ; and
an external GET wear test device, comprising:
an input device, and
a test device controller operatively connected to the input device, wherein the test device controller is configured to:
detect input of a GET wear test request command at the input device, and
transmit a wear test request message to the first wear sensor assembly in response to detecting the GET wear test request command at the input device,

wherein the first sensor assembly controller is configured to:
receive the wear test request message transmitted by the external GET wear test device, and
cause the first distance sensor to transmit the output distance sensor signals in response to receiving the wear test request message.

9. The wear life sensing system of claim 8 , wherein the external GET wear test device comprises an output device operatively connected to the test device controller, wherein the test device controller is configured to:
receive the GET replacement message transmitted by the first wear sensor assembly, and
cause the output device to output a sensory perceptible output indicating that the ground engaging tip is worn to the first maximum GET wear point in response to receiving the GET replacement message.

10. A method for sensing an amount of wear in a ground engaging tool for an implement of a work machine that engages a work material to dig into the work material, the method comprising:
transmitting output distance sensor signals through a ground engaging tool (GET) body of the ground engaging tool from a first distance sensor of a first wear sensor assembly disposed within a first wear sensor cavity wit

Assignees

• Caterpillar Inc

Inventors

• Plouzek John Michael

Classifications

• G01N29/223

  Supports, positioning or alignment in fixed situation (mounting transducers per se G10K11/004) · CPC title

• G01N2291/011

  Velocity or travel time · CPC title

• G01N29/2475

  Embedded probes, i.e. probes incorporated in objects to be inspected · CPC title

• G01N17/006

  of metals · CPC title

• G01N17/04

  Corrosion probes · CPC title