Optical processing head, optical processing apparatus, and control method and control program of optical processing apparatus

Patent metadata

Field	Value
Publication number	US-10371645-B2
Application number	US-201514888281-A
Country	US
Kind code	B2
Filing date	Mar 10, 2015
Priority date	Mar 10, 2015
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

An optical processing head that detects a trouble of an optical processing head that will be generated at the time of optical processing before the trouble occurs is disclosed. The optical processing head that performs processing by condensing, on a process surface, a ray emitted by a light source for processing includes a cylindrical housing that surrounds a ray for processing emitted by the light source for processing, a ray emitter for inspection that is incorporated in the cylindrical housing and arranged outside the path of the ray for processing, and a light receiver that is incorporated in the cylindrical housing, arranged outside the path of the ray for processing, and receives a ray for inspection emitted by the ray emitter for inspection. The contamination of the inner surface of the cylindrical housing or the concentration of a scattering object flowing into the cylindrical housing is inspected by using a signal acquired from the light receiver.

First claim

The invention claimed is:

1. An optical processing head that performs processing by condensing, on a process surface, a ray emitted by a light source for processing, comprising:
a cylindrical housing that surrounds a ray for processing emitted by the light source for processing;
a condenser lens that condenses the ray for processing to a downstream side of the cylindrical housing toward the process surface;
a ray emitter for inspection that is incorporated in said cylindrical housing, said ray emitter being arranged downstream of said condenser lens and arranged outside a path of the ray for processing;
a light receiver that is incorporated in said cylindrical housing, said light receiver being arranged downstream of said condenser lens, being arranged outside the path of the ray for processing, and being arranged for receiving a ray for inspection emitted by said ray emitter for inspection,
a mirror for observation that is disposed upstream of said condenser lens; and
an image sensor that senses an image of the process surface using reflection from said mirror for observation,
wherein one of a contamination of an inner surface of said cylindrical housing and a concentration of a scattering object flowing into said cylindrical housing is inspected by using a signal acquired from said light receiver, and
wherein said light receiver is disposed on the downstream side of the ray emitter for inspection toward the process surface.

2. The optical processing head according to claim 1 , wherein at least part of the inner surface of said cylindrical housing is a curved surface so as to reflect the ray for inspection by the inner surface of said cylindrical housing and condense the ray for inspection to said light receiver.

3. The optical processing head according to claim 2 , wherein at least one of sections of the curved surface passing through both said ray emitter for inspection and said light receiver is an ellipse.

4. The optical processing head according to claim 3 , wherein said ray emitter for inspection and said light receiver are arranged at two focus positions of the ellipse, respectively.

5. The optical processing head according to claim 4 , wherein
the curved surface has a shape conforming to an outer surface of a rotational ellipsoid, and
said ray emitter for inspection and said light receiver are arranged at two focus positions, respectively, of the rotational ellipsoid.

6. The optical processing head according to claim 2 , wherein
the curved surface has a columnar shape having a diameter D using an optical axis of the ray for processing as a center, and
letting θ be an angle defined by the optical axis and a line segment connecting said ray emitter for inspection and said light receiver, and L be a distance between said ray emitter for inspection and said light receiver, the following equation is established:
D/L= 2/tan θ.

7. The optical processing head according to claim 1 , wherein a concentration of a scattering object flowing into said cylindrical housing is inspected based on a temporal change of a signal acquired from said light receiver.

8. The optical processing head according to claim 1 , wherein a contamination of the inner surface of said cylindrical housing is inspected based on a change, from a reference value, of a signal acquired from said light receiver.

9. An optical processing apparatus comprising:
an optical processing head defined in claim 1 ; and
a purge controller that changes, based on the signal, an amount of a purge gas ejected to the process surface.

10. A method of controlling an optical processing apparatus comprising an optical processing head according to claim 1 , wherein the processing apparatus performs processing by condensing, on a process surface, a ray emitted by a light source for processing, the method comprising:
changing, based on a signal acquired from said light receiver, an amount of a purge gas ejected to the process surface.

Assignees

• Tech Res Association Future Additive Manufacturing

Inventors

• Ohno Hiroshi
• Sasaki Yuji
• Sasaki Mitsuo
• Obara Takashi
• Masukawa Kazuyuki

Classifications

• B23K26/707

  for monitoring laser beam transmission optics · CPC title

• G01N21/15

  Preventing contamination of the components of the optical system or obstruction of the light path · CPC title

• G02B5/08

  Mirrors {(vehicle mirrors involving special optical features B60R1/08)} · CPC title

• G02B27/0006

  with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation (G02B1/18 takes precedence; cleaning in general B08B) · CPC title

• G02B19/0076

  for use with a detector (G02B19/009, G02B19/0095 take precedence) · CPC title