Patio blocks and block systems with side surface positioning and retaining structures

Patent metadata

Field	Value
Publication number	US-10370859-B2
Application number	US-201815959817-A
Country	US
Kind code	B2
Filing date	Apr 23, 2018
Priority date	Jul 22, 2015
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

A landscaping block having a block body with at least a first side surface, a second side surface, a third side surface and a fourth side surface, and opposed and substantially parallel top and bottom surfaces. The patio block having at least one spacer projection extending outwardly from each of the at least first, second, third and fourth side surfaces. The patio block having at least one spacer locator positioned along each one of the first, second, third and fourth side surfaces. The at least one spacer locator positioned along each side surface has a retaining surface shaped to receive a spacer projection, at least a portion of the retaining surface extending outwardly from the side surface.

First claim

What is claimed is:

1. A patio block comprising:
a block body having opposed top and bottom surfaces, and at least a first side surface, a second side surface, a third side surface and a fourth side surface, each of the at least first, second, third and fourth side surfaces extending from the top surface to the bottom surface;
at least first and second spacer projections positioned along irregularly contoured portions of each one of the at least first, second, third and fourth side surfaces, the at least first and second spacer projections extending outwardly from the at least first, second, third and fourth side surfaces, the first spacer projection being larger in size than the second spacer projection;
and at least one spacer locator positioned along the first spacer projection of each one of the at least first, second, third and fourth side surfaces;
wherein the at least one spacer locator has a first and second exposed surface and a retaining surface, the retaining surface extending from the first exposed surface to the second exposed surface and having a contour shaped to receive the second spacer projection, the first and second exposed surfaces extend outward from the side surface and block body and at least a portion of the contour of the retaining surface extends beyond the side surface and the block body.

2. The patio block of claim 1 , wherein the at least first and second spacer projections of each side surface extend a partial height of the side surface from the bottom surface toward the top surface of the patio block.

3. The patio block of claim 2 , wherein the at least first and second spacer projections of each side surface extend the entire height of the side surface from the bottom surface to the top surface of the patio block.

4. The patio block of claim 1 , wherein the entire contour of the retaining surface of the spacer locator of each side surface extends beyond the side surface and is located outside of the block body.

5. The patio block of claim 1 , wherein the at least one spacer locator of at least one of the at least first, second, third and fourth side surfaces is at least two spacer locators, one of the spacer locators being of a first type positioned along the first spacer projection of the side surface having the entire contour of the retaining surface of the spacer locator extending beyond the side surface and located outside of the block body and one of the spacer locators being of a second type positioned along the side surface having a portion of the contour of the retaining surface extending beyond the side surface and block body and a portion that extends through the side surface and into the block body.

6. The patio block of claim 1 , wherein each side surface has a length, a portion of the length having a vertical plane.

7. The patio block of claim 1 , wherein each of the at least first, second, third and fourth side surfaces have a length, the entire length of each of the side surfaces having an irregular non-planar contour.

8. The patio block of claim 1 , wherein the block body has a fifth and sixth side surface such that the block body has an “L” shape, wherein the patio block has at least first and second spacer projections positioned along each of the fifth and sixth side surfaces and at least one spacer locator positioned along each of the fifth and sixth side surfaces.

9. A patio system comprising:
a plurality of patio blocks, the patio blocks having a block body with opposed top and bottom surfaces, and at least a first side surface, a second side surface, a third side surface and a fourth side surface each extending from the top surface to the bottom surface, each of the at least first, second, third and fourth side surfaces having an irregular contour such that top and bottom edges along the top and bottom surfaces where the at least first, second, third and fourth side surfaces extend also have an irregular contour, at least first and second spacer projections positioned along each of the at least first, second, third and fourth side surfaces, the at least first and second spacer projections extending outwardly from each side surface, the first spacer projection being larger in size than the second spacer projection, and at least one spacer locator positioned along the first spacer projection of each one of the first, second, third and fourth side surfaces, the at least one spacer locator having a retaining surface shaped to receive the second spacer projection, at least a portion of the retaining surface extending outwardly from the side surface; and
wherein when a patio is made with the plurality of patio blocks, the at least one spacer locator receives the second spacer projection such that when a side surface of a first patio block is laid adjacent to a side surface of a second patio block the second spacer projection of the side surface of the first patio block is accepted and retained into the spacer locator of the second patio block preventing displacement of the first patio block relative to the adjacent second patio block and creating a joint between the first patio block and the second patio block, the joint having variable widths along the length of the adjacent portions of the irregularly contoured top edges of the first and second patio block.

10. The patio system of claim 9 , wherein the retaining surface of the at least one spacer locator of the plurality of patio blocks has a contour, wherein the entire contour of the retaining surface extends beyond the side surface such that the entire retaining surface is located outside of the block body.

11. The patio system of claim 9 , wherein the at least one spacer locator of at least one of the at least first, second, third and fourth side surfaces is at least two spacer locators, one of the spacer locators being of a first type positioned along the first spacer projection having an entire retaining surface located outside of the block body and one of the spacer locators being of a second type positioned along the side surface having only a portion of a retaining surface located outside of the block body and a portion that extends through the side surface and into the block body.

12. The patio system of claim 9 , wherein the block body of the plurality of patio blocks has a fifth and sixth side surface such that the block body has an “L” shape, wherein the patio block has at least first and second spacer projections extending outwardly from each of the fifth and sixth side surfaces and at least one spacer locator positioned along each of the fifth and sixth side surfaces.

13. A method of making a patio comprising:
providing a plurality of patio blocks, the patio blocks having a block body with opposed top and bottom surfaces, and at least a first side surface, a second side surface, a third side surface and a fourth side surface each extending from the top surface to the bottom surface, each of the at least first, second, third and fourth side surfaces having an irregular contour such that top and bottom edges along the top and bottom surfaces where the at least first, second, third and fourth side surfaces extend also have an irregular contour, at least first and second spacer projections positioned along each of the at least first, second, third and fourth side surfaces, the at least first and second spacer projections extending outwardly from each side surface, the first spacer projection being larger in size than the second spacer projection, and at least one spacer locator positioned along the first spacer projection of each one of the first, second, third and fourth side surfaces, the at least one spacer locator having a retaining surface shaped to receive th

Assignees

• Lundell Robert John
• Macdonald Robert A
• Keystone Retaining Wall Systems Llc

Inventors

• Lundell Robert John
• Macdonald Robert A

Classifications

• E01C5/16

  made of metallic units ({with a filling or ground plate of other material E01C5/22; for temporary pavings E01C9/083; } steel gratings E01C9/10) · CPC title

• E01C2201/02

  having fixed spacing features · CPC title

• E01C5/14

  made of wooden units · CPC title

• E04F15/02183 Primary

  for outdoor use, e.g. in decks, patios, terraces, verandas or the like · CPC title

• E04F2201/022

  with tongue or grooves alternating longitudinally along the edge · CPC title