Automatic water spray milling for cold planer

Patent metadata

Field	Value
Publication number	US-10370802-B1
Application number	US-201816020275-A
Country	US
Kind code	B1
Filing date	Jun 27, 2018
Priority date	Jun 27, 2018
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

A cold planer machine may include a frame, a ground engaging member, a retracting vertical actuator system to raise and lower the frame, and a housing. The housing includes a vertical wall movable relative to the frame and a position detector to determine a relative vertical distance between the vertical wall and the frame. A drum in the housing is connected to the frame and rotates about a drum axis to plane the road surface. A spray bank disposed inside the housing is arranged to spray a fluid at the drum. A controller is configured to actuate fluid spray via the spray bank based at least in part on determining that the relative vertical distance is above a first threshold height value.

First claim

What is claimed is:

1. A cold planer machine, comprising:
a frame;
a ground engaging member adapted to interact with a road surface;
a retracting vertical actuator system disposed between the frame and the ground engaging member to raise and lower the frame;
a housing including a vertical wall movable relative to the frame and having a bottom edge that abuts the road surface, and a position detector configured to determine a relative vertical distance between the vertical wall and the frame;
a drum enclosed within the housing and arranged to rotate about a drum axis, the drum is connected to the frame and configured to plane the road surface during operation;
a spray bank disposed inside the housing arranged to spray a fluid directed at the drum; and
a controller configured to automatically actuate fluid spray via the spray bank based on determining that the relative vertical distance is above a first threshold height value.

2. The cold planer machine of claim 1 , wherein:
the ground engaging member further includes a drive motor configured to drive the ground engaging member to cause the cold planer machine to advance; and
the controller is further configured to actuate fluid spray based on activation of the drive motor.

3. The cold planer machine of claim 1 , wherein the controller is further configured to actuate fluid spray based on a rate of change of the relative vertical distance.

4. The cold planer machine of claim 1 , wherein the vertical wall is one of a right-side plate, a left-side plate, and a rear mold board of the housing.

5. The cold planer machine of claim 1 , wherein the position detector comprises a LIDAR sensor configured to output a position measurement indicative of a height of the vertical wall as related to the frame.

6. The cold planer machine of claim 1 , wherein the controller is further configured to terminate actuated fluid spray based at least in part on a determination that the relative vertical distance is below the first threshold height value.

7. The cold planer machine of claim 6 , wherein the controller is further configured to terminate actuated fluid spray after a first time delay has elapsed after the determined relative vertical distance is below the first threshold height value.

8. The cold planer machine of claim 1 , wherein the position detector comprises a position-sensing hydraulic cylinder configured to output a position measurement indicative of a height of the vertical wall as related to the frame, and the relative vertical distance is based at least in part on the position measurement.

9. The cold planer machine of claim 8 , wherein:
when operating in a manual mode, the position-sensing hydraulic cylinder adjusts the height of the vertical wall;
when operating in a float mode, the position-sensing hydraulic cylinder permits the vertical wall to move vertically relative to the frame based on vertical-wall bottom edge interaction with the road surface; and
the controller is further configured to actuate fluid spray based at least in part on the position-sensing hydraulic cylinder operating in the float mode.

10. A cold planer machine, comprising:
a frame;
a ground engaging member adapted to interact with a road surface and support the frame, the ground engaging member configured to advance the cold planer machine in response to activation of a drive motor;
a retracting vertical actuator system disposed between the frame and the ground engaging member, the retracting vertical actuator system configured to adjust a vertical height of the frame above the road surface;
a housing including a first side plate having a bottom edge and a position-sensing hydraulic cylinder system configured to output a position measurement, wherein in a float mode the position-sensing hydraulic cylinder system allows the bottom edge to abut against the road surface;
a drum enclosed within the housing and arranged to rotate about a drum axis, the drum connected to the frame and configured to plane the road surface during operation;
a spray bank disposed in the housing and arranged to spray a fluid directed at the drum; and
a controller configured to determine a relative height position and a relative rate of height change between the first side plate and the frame and to actuate fluid spray via the spray bank based at least in part on a determination that the cold planer machine is performing a milling operation or a plunge cut operation, wherein:
the determination that the cold planer machine is performing the milling operation is determined at least in part on the drive motor being activated and the determined relative height position being greater than a first threshold height value; and
the determination that the cold planer machine is performing the plunge cut operation is determined at least in part on the drive motor being secured and the determined rate of height change of the first side plate being greater than a first threshold rate.

11. The cold planer machine of claim 10 , wherein:
the position-sensing hydraulic cylinder system comprises a first position-sensing hydraulic cylinder disposed at a front end of the first side plate and a second position-sensing hydraulic cylinder disposed at a back end of the first side plate;
the determined relative height position of the first side plate is based at least in part on position measurements from both the first and second position-sensing hydraulic cylinders and corresponds to a height of the position of the bottom edge in proximity to a bottom of the drum; and
the first threshold height value corresponds to a frame height at which the bottom of the drum interacts with the road surface.

12. The cold planer machine of claim 10 , wherein responsive to determining that the cold planer machine is no longer performing the milling operation or the plunge cut operation for which fluid spray was actuated, the controller is further configured to secure fluid spray after a time delay has elapsed.

13. The cold planer machine of claim 10 , further comprising an additional spray bank within the housing configured to spray a fluid at the drum; wherein the controller is further configured to:
actuate fluid spray via the additional spray bank at least in part on the determination that the cold planer machine is performing the milling operation or the plunge cut operation; and
responsive to determining that the that the cold planer machine is no longer performing the milling operation or the plunge cut operation for which fluid spray via the spray bank and the additional spray bank was actuated, secure fluid spray from the additional spray bank and subsequently secure fluid spray from the spray bank after a time delay has elapsed.

14. The cold planer machine of claim 10 , further comprising an onboard retention tank in fluid communication with the spray bank, the onboard retention tank is configured to store the fluid sprayed via the spray bank.

15. The cold planer machine of claim 10 , wherein:
responsive to determining that the cold planer machine is no longer performing the milling operation and has not commenced a plunge cut operation, the controller is further configured to secure fluid spray after a first time delay has elapsed; and
responsive to determining that the cold planer machine is no longer performing the plunge cut operation and has not commenced a milling operation, the controller is further configured to secure fluid spray after a second time delay has elapsed.

16. The cold planer machine of claim 15 , wherein the first time delay is shorter than the second time delay.

Assignees

• Caterpillar Paving Products Inc

Inventors

• Hogan Lee M
• Engelmann Eric S
• Lindholm Timothy J
• Koenen Paul J
• O'Donnell Timothy Michael
• Enot Ryan Adam

Classifications

• E01C23/088 Primary

  Rotary tools, e.g. milling drums {(for forming recesses to receive marking materials E01C23/0946)} · CPC title

• E01C2301/50

  Methods or devices for preventing dust by spraying or sucking · CPC title

• E01C23/07 Primary

  Apparatus combining measurement of the surface configuration of paving with application of material in proportion to the measured irregularities (measuring means only E01C23/01 {G01B}) · CPC title

• E01C19/176

  Spraying or throwing elements, e.g. nozzles; Arrangement thereof or supporting structures therefor, e.g. spray-bars · CPC title