Filters for appliances

Patent metadata

Field	Value
Publication number	US-10370260-B2
Application number	US-201615205022-A
Country	US
Kind code	B2
Filing date	Jul 8, 2016
Priority date	Jul 8, 2016
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

A filter for a non-plumbed appliance is provided. The filter includes a filter housing defining a filter chamber. A filter medium is positioned within the filter chamber, each end of the filter medium being enclosed by an endcap formed from a resilient material, such as molded silicone or a thermoplastic elastomer. The endcaps slide on the ends of the filter media with no need for adhesive and form a fluid seal with both the filter media and the filter housing once installed. One or more fluid bypass channels may be defined by the filter housing or in the endcaps to allow water to flow as desired within the filter chamber. The resulting filter requires fewer components and less assembly time while improving filtration performance and reliability.

First claim

What is claimed is:

1. A non-plumbed appliance defining a vertical direction, a lateral direction, and a transverse direction, the non-plumbed appliance comprising:
a water tank defining a storage volume;
a pump in fluid communication with the storage volume for actively flowing water from the water tank; and
a filter disposed within the storage volume such that the water is flowable from the storage volume through the filter to the pump, the filter comprising:
a filter housing comprising a sidewall extending along a longitudinal axis between a first end wall and a second end wall, the filter housing defining a filter chamber;
a filter medium positioned within the filter chamber, the filter medium defining a first end, a second end separated from the first end along the longitudinal axis, and an interior passage, the filter medium being operable to remove contaminants from the water flowing through the filter medium;
a filter inlet defined proximate the first end of the filter medium and the first end wall of the filter housing;
a filter outlet positioned proximate the second end of the filter medium and the second end wall of the filter housing;
a first end cap positioned at the first end of the filter medium and forming a fluid seal with the filter medium and the filter housing, the first end cap defining an inlet channel in fluid communication with the interior passage of the filter medium;
a second end cap positioned at the second end of the filter medium and forming a second fluid seal with the filter medium and the sidewall of the filter housing, wherein the water flows through the inlet channel, into the interior passage, outward along a radial direction into the filter chamber, and around the second end cap to the filter outlet; and
a standoff rib defined on the second end wall of the filter housing and extending toward the second end cap along the longitudinal axis to prevent the second end cap from forming a fluid seal with the second end wall of the filter housing, wherein at least a portion of the standoff rib extends along the radial direction.

2. The non-plumbed appliance of claim 1 , wherein the inlet channel is defined between the first end wall and the first end cap, the inlet channel being in fluid communication with the filter inlet and the interior passage of the filter medium.

3. The non-plumbed appliance of claim 2 , wherein the filter inlet is positioned at a bottom portion of the filter housing along the vertical direction, and wherein the longitudinal axis is perpendicular to the vertical direction.

4. The non-plumbed appliance of claim 1 , wherein the inlet channel is formed entirely within the first end cap and turns outward along the radial direction.

5. The non-plumbed appliance of claim 1 , wherein the first end cap and the second end cap each define a sealing flange, the sealing flange extending into the interior passage of the filter medium along the longitudinal axis to form a fluid seal with an interior surface of the filter medium.

6. The non-plumbed appliance of claim 1 , wherein the fluid seal between the second end cap and the filter housing prevents the water flowing from the filter chamber to the filter outlet, and wherein a bypass channel formed by the sidewall at a top portion of the sidewall along the vertical direction through which the water may flow from the filter chamber around the second end cap to the filter outlet.

7. The non-plumbed appliance of claim 6 , wherein the sidewall of the filter housing forms a clog prevention rib that extends inward along the radial direction and along the longitudinal axis to prevent the second end cap from expanding into the bypass channel along the radial direction and forming a complete fluid seal with the filter housing.

8. The non-plumbed appliance of claim 7 , wherein the sidewall of the filter housing further defines clog prevention fins that extend substantially perpendicularly from a distal end of the clog prevention rib proximate the second end cap.

9. The non-plumbed appliance of claim 6 , wherein the bypass channel is tapered such that a depth of the bypass channel is largest proximate the second end cap and decreases as the bypass channel extends toward the first end cap.

10. The non-plumbed appliance of claim 1 , wherein the first end cap and the second end cap are constructed from a resilient material.

11. The non-plumbed appliance of claim 10 , wherein the resilient material comprises at least one of molded silicone and a thermoplastic elastomer.

12. The non-plumbed appliance of claim 1 , wherein a nozzle protrudes from the second end wall along the longitudinal axis and defines the filter outlet, the nozzle extending into a female fitting of the water tank when the filter is installed in the non-plumbed appliance.

13. The non-plumbed appliance of claim 7 , wherein the standoff rib is in direct contact with and extends from the clog prevention rib.

14. A filter comprising:
a filter housing comprising a sidewall extending along a longitudinal axis between a first end wall and a second end wall, the filter housing defining a filter chamber;
a filter medium positioned within the filter chamber, the filter medium defining a first end, a second end separated from the first end along the longitudinal axis, and an interior passage, the filter medium being operable to remove contaminants from water flowing through the filter medium;
a filter inlet defined proximate the first end of the filter medium and the first end wall of the filter housing;
a filter outlet positioned proximate the second end of the filter medium and the second end wall of the filter housing;
a first end cap positioned at the first end of the filter medium and forming a fluid seal with the filter medium and the filter housing, the first end cap defining an inlet channel in fluid communication with the interior passage of the filter medium;
a second end cap positioned at the second end of the filter medium and forming a second fluid seal with the filter medium and the filter housing to prevent the water flowing from the filter chamber to the filter outlet;
a bypass channel defined by the sidewall proximate the second end cap, the bypass channel enabling the water to flow from the filter chamber around the second end cap to the filter outlet, wherein the water flows through the inlet channel, into the interior passage, outward along a radial direction into the filter chamber, and through the bypass channel to the filter outlet; and
a standoff rib defined on the second end wall of the filter housing and extending toward the second end cap along the longitudinal axis to prevent the second end cap from forming a fluid seal with the second end wall of the filter housing, wherein at least a portion of the standoff rib extends along the radial direction.

15. The filter of claim 14 , wherein the inlet channel is defined between the first end wall and the first end cap, the inlet channel being in fluid communication with the filter inlet and the interior passage of the filter medium.

16. The filter of claim 14 , wherein the inlet channel is formed entirely within the first end cap and turns outward along the radial direction.

17. The filter of claim 14 , wherein the first end cap and the second end cap each define a sealing flange, the sealing flange extending into the interior passage of the filter medium along the longitudinal axis to form a fluid seal with an interior surface of the filter medium.

18. The filter of claim 14 , wherein the sidewall of the filter housing forms a clog prevention rib

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Chernov Gregory Sergeevich
• Krause Andrew Reinhard

Classifications

• B01D29/114

  arranged for inward flow filtration (B01D29/15, B01D29/33 take precedence) · CPC title

• C02F1/283

  using coal, charred products, or inorganic mixtures containing them · CPC title

• B01D35/30

  Filter housing constructions · CPC title

• B01D2201/295

  with projections extending in a radial outward direction, e.g. for use as a guide, spacing means · CPC title

• B01D29/902

  containing fixed liquid displacement elements or cores · CPC title