Cover element provided with transparent pressure-sensitive adhesive layer

Patent metadata

Field	Value
Publication number	US-10369768-B2
Application number	US-201615552706-A
Country	US
Kind code	B2
Filing date	Jul 11, 2016
Priority date	Jul 22, 2015
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

The present invention provides a cover element having a pressure-sensitive adhesive sheet preliminarily laminated thereto, wherein the pressure-sensitive adhesive sheet comprises a pressure-sensitive adhesive layer in which a refractive index adjustment zone having a refractive index greater than that of a base pressure-sensitive adhesive material thereof is formed over a given range from a surface of the pressure-sensitive adhesive layer in a thickness direction thereof, whereby: in a lamination process of a customer which is a supply destination of the cover element, it becomes possible to eliminate a need to distinguish between obverse and reverse sides of the pressure-sensitive adhesive sheet itself; and, when the cover element is bonded to an optical element through the pressure-sensitive adhesive layer, it becomes possible to suppress internal reflection in a laminate formed of these optical elements.

First claim

The invention claimed is:

1. A cover element provided with a transparent pressure-sensitive adhesive layer, wherein:
the pressure-sensitive adhesive layer is made of a transparent base pressure-sensitive adhesive material and is a single-layer having two principal surfaces opposite to each other,
the pressure-sensitive adhesive layer comprises:
a base adhesive zone made essentially of the transparent base pressure-sensitive adhesive material and formed over a given range from a first one of the two principal surfaces of the pressure-sensitive adhesive layer in a thickness direction of the pressure-sensitive adhesive layer; and
a transparent, adherent, refractive index adjustment zone formed over a given range from a second one of the two principal surfaces of the single-layered pressure-sensitive adhesive layer in the thickness direction,

the base adhesive zone is in contact with the cover element,
the refractive index adjustment zone includes a material having a refractive index greater than a refractive index of the base pressure-sensitive adhesive material in the single-layered pressure-sensitive adhesive layer,
the base adhesive zone is free of the material having the refractive index greater than refractive index of the base pressure-sensitive material, and
a boundary between the refractive index adjustment zone and the base adhesive zone in the pressure-sensitive adhesive layer is formed as an irregular undulating curve.

2. The cover element as recited in claim 1 , which is a glass substrate or a transparent resin substrate.

3. The cover element as recited in claim 1 , wherein the refractive index adjustment zone has a thickness of 20 nm to 600 nm.

4. The cover element as recited in claim 1 , wherein the refractive index adjustment zone is formed by dispersing, in a pressure-sensitive adhesive material identical to the base pressure-sensitive adhesive material, particles of a high refractive index material having a refractive index greater than that of the pressure-sensitive adhesive material, to thereby increase an average refractive index of the refractive index adjustment zone.

5. The cover element as recited in claim 4 , wherein the refractive index of the high refractive index material particles is in the range of 1.60 to 2.74.

6. The cover element as recited in claim 4 , wherein the high refractive index material particles have an average primary particle size of 3 nm to 100 nm as measured by TEM observation.

7. The cover element as recited in claim 4 , wherein a difference between the refractive index of the high refractive index material particles and the refractive index of the base pressure-sensitive adhesive material is in the range of 0.15 to 1.34.

8. The cover element as recited in claim 4 , wherein the high refractive index material is one or more compounds selected from the group consisting of TiO 2 , ZrO 2 , CeO 2 , Al 2 O 3 , BaTiO 3 , Nb 2 O 5 and SnO 2 .

9. The cover element as recited in claim 1 , wherein the refractive index adjustment zone is formed by adding, to a pressure-sensitive adhesive material identical to the base pressure-sensitive adhesive material, an organic material having a refractive index greater than that of the pressure-sensitive adhesive material, in the form of particle, polymer or oligomer, to thereby increase an average refractive index of the refractive index adjustment zone.

10. The cover element as recited in claim 9 , wherein the refractive index of the base pressure-sensitive adhesive material is in the range of 1.40 to 1.55, and the refractive index of the organic material is in the range of 1.59 to 2.04.

11. The cover element as recited in claim 1 , wherein the pressure-sensitive adhesive layer has a total light transmittance of 80% or more.

12. The cover element as recited in claim 4 , wherein the high refractive index material particles partially exist in the form of an aggregate arising from aggregation of two or more thereof.

Assignees

• Nitto Denko Corp

Inventors

• Katami Hirofumi
• Yasui Atsushi

Classifications

• C09J2203/318

  for the production of liquid crystal displays · CPC title

• C09J201/00

  Adhesives based on unspecified macromolecular compounds · CPC title

• C09J11/04

  inorganic · CPC title

• C09J7/30

  characterised by the adhesive composition · CPC title

• C09J7/10

  without carriers · CPC title