Three-dimensional deposition device

Patent metadata

Field	Value
Publication number	US-10369627-B2
Application number	US-201515300099-A
Country	US
Kind code	B2
Filing date	Mar 19, 2015
Priority date	Mar 31, 2014
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

Provided is a three-dimensional deposition device, including: a powder supply unit which supplies a powder material; a light irradiation unit which irradiates the powder material with a light beam so that the powder material irradiated with the light beam is sintered or melted and solidified to form a formed layer; a three-dimensional deposition chamber which is sealed from an outside and accommodates the powder supply unit, the light irradiation unit, and a base unit; a gas discharge unit which discharges a gas inside the three-dimensional deposition chamber; and a gas introduction unit which introduces a predetermined gas into the three-dimensional deposition chamber. When the gas discharge unit discharges a gas inside the three-dimensional deposition chamber and the gas introduction unit introduces a predetermined gas thereinto, a predetermined gas atmosphere is formed inside the three-dimensional deposition chamber.

First claim

The invention claimed is:

1. A three-dimensional deposition device which forms a three-dimensional object by depositing a formed layer on a base unit, comprising:
a powder supply unit which supplies a powder material;
a light irradiation unit which irradiates the powder material with a light beam, while the powder material is being supplied by the powder supply unit, and sinters or melts and solidifies at least a part of the powder material irradiated with the light beam to form the formed layer;
a three-dimensional deposition chamber which is sealed from an outside and accommodates the powder supply unit, the light irradiation unit, and the base unit therein for forming the three-dimensional object therein;
a gas discharge unit which discharges a gas inside the three-dimensional deposition chamber; and
a gas introduction unit which introduces a predetermined gas into the three-dimensional deposition chamber,
wherein, a predetermined gas atmosphere is formed inside the three-dimensional deposition chamber when the gas discharge unit discharges a gas inside the three-dimensional deposition chamber and the gas introduction unit introduces the predetermined gas into the three-dimensional deposition chamber,
the powder supply unit injects the powder material from an opening of a front end thereof toward the base unit,
the light irradiation unit irradiates the powder material feeding from the powder supply unit toward the base unit with the light beam from the opening of the front end thereof so that the powder material is melted and the melted powder material is solidified on the base unit, and
the three-dimensional deposition chamber accommodates the opening of the powder supply unit and the opening of the light irradiation unit,
the three-dimensional deposition device further includes;
a cover unit provided inside the three-dimensional deposition chamber, the cover unit being attached to the powder supply unit and the light irradiation unit and covering a part in which the formed layer of the base unit is formed;
a cover gas discharge unit which discharges a gas inside the cover unit; and
a cover gas introduction unit which introduces a predetermined gas into the cover unit, the cover gas introduction unit provided separately from the gas introduction unit,
wherein
when the cover gas discharge unit discharges a gas inside the cover unit and the cover gas introduction unit introduces the predetermined gas thereinto, the cover unit forms the predetermined gas atmosphere in the periphery of the base unit, and
the cover unit moves in one direction together with the powder supply unit and the light irradiation unit.

2. The three-dimensional deposition device according to claim 1 ,
wherein the powder supply unit is concentrically disposed on an outer periphery of the light irradiation unit, the powder supply unit and the light irradiation unit forms a deposition unit which includes an inner tube surrounding a path causing the light beam of the light irradiation unit to pass therethrough and an outer tube covering the inner tube and forming a powder passage causing the powder material to flow therethrough between the inner tube and the outer tube, and the deposition unit is movable in one direction, and
the three-dimensional deposition device includes a telescopic unit which is attached to the deposition unit and expands and contracts in the one direction while sealing the three-dimensional deposition chamber from the outside, in accordance with the movement of the deposition unit.

3. The three-dimensional deposition device according to claim 2 ,
wherein the deposition unit is movable only in one axis direction.

4. The three-dimensional deposition device according to claim 1 , comprising:
a spare chamber which connects the three-dimensional deposition chamber to the outside of the three-dimensional deposition chamber and is sealed from the three-dimensional deposition chamber and the outside of the three-dimensional deposition chamber,
wherein the base unit is moved from the outside of the three-dimensional deposition chamber into the three-dimensional deposition chamber through the spare chamber so that the base unit is accommodated in the three-dimensional deposition chamber.

5. The three-dimensional deposition device according to claim 1 ,
wherein the cover unit is provided inside the three-dimensional deposition chamber.

6. The three-dimensional deposition device according to claim 1 ,
wherein the cover gas discharge unit is provided separately from the gas discharge unit.

Assignees

• Mitsubishi Heavy Ind Ltd

Inventors

• Yoshimura Hitoshi

Classifications

• B29C64/188 Primary

  involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control (surface shaping B29C59/00; after-treatment of articles without altering their shape B29C71/00) · CPC title

• B22F12/90

  Means for process control, e.g. cameras or sensors · CPC title

• B22F12/70

  Gas flow means · CPC title

• B22F12/30

  Platforms or substrates · CPC title

• B22F12/10

  Auxiliary heating means · CPC title