Honeycomb structure

Patent metadata

Field	Value
Publication number	US-10369545-B2
Application number	US-201715460381-A
Country	US
Kind code	B2
Filing date	Mar 16, 2017
Priority date	Mar 25, 2016
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

A honeycomb structure includes a honeycomb structure body including porous partition walls defining a plurality of cells serving as fluid passages extending from an inflow end face to an outflow end face. The partition walls have a porosity of 45 to 65%; the open frontal area of the pores having an equivalent circle diameter of 10 μm or more, of the pores open on the surface of each partition wall, is 20 to 50%; the pore density of the pores having an equivalent circle diameter of 10 μm or more is 200 to 1,000 pores/mm2; the median opening diameter of the pores having an equivalent circle diameter of 10 μm or more is 40 to 60 μm; the circularity of the pores having an equivalent circle diameter of 10 μm or more is 1.8 to 4.0; and the partition walls have a wet area of 16,500 μm2 or more.

First claim

What is claimed is:

1. A honeycomb structure comprising:
a honeycomb structure body including porous partition walls defining a plurality of cells serving as fluid passages extending from an inflow end face to an outflow end face;
wherein a porosity of the porous partition walls is from 45 to 65%, an open frontal area of pores each having an equivalent circle diameter of 10 μm or more among pores open on surfaces of the partition walls is from 20 to 50%, a pore density of pores having an equivalent circle diameter of 10 μm or more among pores open on surfaces of the porous partition walls is from 200 to 1,000 pores/mm 2 , a median opening diameter of pores having an equivalent circle diameter of 10 μm or more among pores open on surfaces of the porous partition walls is from 40 to 60 μm, where the median opening diameter is a median value of the equivalent circle diameters, a circularity of pores having an equivalent circle diameter of 10 μm or more among the pores open on the surfaces of the partition walls is from 1.8 to 4.0, and a wet area of the porous partition walls is 16,500 μm 2 or more.

2. The honeycomb structure according to claim 1 , wherein a wet area of the porous partition walls is 16,500 μm 2 or more and 21,500 μm 2 or less.

3. The honeycomb structure according to claim 1 , wherein a thickness of the porous partition walls is from 89 to 203 μm.

4. The honeycomb structure according to claim 1 , wherein a cell density of the honeycomb structure body is from 31 to 140 cells/cm 2 .

5. The honeycomb structure according to claim 1 , wherein a material of the porous partition walls includes at least one material selected from the group consisting of cordierite, silicon carbide, aluminum titanate, silicon nitride, and mullite.

6. The honeycomb structure according to claim 1 , further comprising a plugging portion configured to plug one end of the plurality of cells formed in the honeycomb structure body.

7. The honeycomb structure according to claim 1 , wherein a catalyst for purification of an exhaust gas is loaded onto at least one of the surfaces of the porous partition walls and pores of the partition walls of the honeycomb structure body.

8. The honeycomb structure according to claim 7 , used for a purification of NOx contained in an exhaust gas emitted from an automobile.

9. The honeycomb structure according to claim 7 , wherein the catalyst is a catalyst having a selective catalytic reduction function.

Assignees

• Ngk Insulators Ltd

Inventors

• Yamamoto Hirotaka
• Kurimoto Yudai

Classifications

• F01N3/2892

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• C04B2111/0081

  as catalysts or catalyst carriers · CPC title

• C04B38/0006

  Honeycomb structures (from one or more corrugated sheets by winding or stacking C04B38/0083) · CPC title

• C04B38/0009

  characterised by features relating to the cell walls, e.g. wall thickness or distribution of pores in the walls · CPC title

• B01D2255/90

  Physical characteristics of catalysts · CPC title