Method for operating a production plant of modular design

Patent metadata

Field	Value
Publication number	US-10369541-B2
Application number	US-201415104328-A
Country	US
Kind code	B2
Filing date	Dec 16, 2014
Priority date	Dec 20, 2013
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

A method operates a production plant, the method having process modules, wherein, for each process module, the amount of material that is respectively present in this process module and is to be processed by this process module is continuously or discretely detected and compared with a prescribed limit value for the amount, wherein
a mass inflow into the respective process module is increased or decreased if the amount of material that is respectively present in this process module and is to be processed by this process module is less than or greater than the limit value for the amount, or a mass outflow from the respective process module is increased or decreased if the amount of material that is respectively present in this process module and is to be processed by this process module is greater than or less than the limit value for the amount.

First claim

The invention claimed is:

1. A method for operating a production plant for producing a chemical and/or pharmaceutical product, the production plant including a plurality of transportable process modules (P 1 . . . Pn) wherein each of the plurality of process modules (P 1 . . . Pn) are reversibly connected to one another for production purposes and are autonomous for regulating purposes and include an associated electronic device (E 1 . . . En) and a material quantity sensor communicatively connected to the respective electronic device (E 1 . . . En), the method comprising:
detecting the quantity of material to be processed in each of said plurality of process modules (P 1 . . . Pn);
comparing the quantity of material with a proscribed limit for the quantity; and,
initiating a mass flow of material from an upstream process module (P 1 . . . Pn) to the respective downstream process module (P 1 . . . Pn) based on the comparison of the quantity of material with the proscribed limit;
wherein the respective electronic device (E 1 . . . En) is communicatively connected to an electrically activated flow valve located between said upstream process module and said downstream process module and directs the electrically activated flow valve to open.

2. The method of claim 1 wherein the material quantity sensor is a fill level sensor.

3. The method of claim 1 wherein the material quantity sensor is a pressure sensor.

4. The method of claim 1 wherein the respective electronic device (E 1 . . . En) is communicatively connected to the electrically activated flow valve downstream from its associated process module (P 1 . . . Pn).

5. The method of claim 1 wherein the respective electronic device (E 1 . . . En) is communicatively connected to the electrically activated flow valve upstream from its associated process module (P 1 . . . Pn).

6. A production plant for producing a chemical and/or pharmaceutical product, the production plant comprising:
at least two transportable process modules (P 1 . . . Pn),
at least one reversible connection between each of the at least two process modules (P 1 . . . Pn),
wherein each said at least two process modules (P 1 . . . Pn) includes at least one respective electronic device (E 1 . . . En),
wherein each said at least two process modules (P 1 . . . Pn) further includes at least one material quantity sensor detecting the filling level of the material in the respective at least two process module (P 1 . . . Pn) and connected for communication purposes to the at least one electronic device (E 1 . . . En) of the respective at least two process modules (P 1 . . . Pn), and,
at least one electronically activated flow valve positioned between each of the at least two process modules (P 1 . . . Pn),
wherein each said electronic device (E 1 . . . En) is a control and/or regulating device configured to detect an amount of material that is respectively present in one or more of the respective at least two process modules (P 1 . . . Pn) and to be processed by the one or more modules (P 1 . . . Pn) to compare the amount of material with a prescribed limit value for the amount of material and,
wherein each electronic device (E 1 . . . En) is additionally configured to actuate the at least one electronically activated control valve to initiate a flow of the material into or out of the respective at least two process modules (P 1 . . . Pn) to increase or decrease a mass flow between the respective at least two process modules (P 1 . . . Pn) and an adjacent process module (P 1 . . . Pn) of the at least two process modules (P 1 . . . Pn)
wherein if the amount of material that is respectively present in the respective process module (P 1 . . . Pn) and is to be processed by the respective process module (P 1 . . . Pn) is less than the limit value for the amount as detected by the fill sensor, an inflow into the respective process module (P 1 . . . Pn) is at the same time an outflow of a further at least two process module (P 1 . . . Pn) connected directly upstream of the respective process module (P 1 . . . Pn) for production purposes, and,
wherein if the amount of material that is respectively present in the respective process module (P 1 . . . Pn) and is to be processed by the respective process module (P 1 . . . Pn) is greater than the limit value for the amount as detected by the fill sensor, to actuate an outflow out of the respective at least two process module (P 1 . . . Pn) the outflow at the same time being an inflow of a further process module (P 1 . . . Pn) connected directly downstream of this process module for production purposes.

7. The production plant according to claim 6 , wherein the at least one material quantity sensor is a filling level sensor configured to detect the filling level of the material in the respective at least two process module (P 1 . . . Pn), wherein the electronic device (E 1 . . . En) is configured to determine from the detected filling level of material the amount of material that is respectively present in the respective process module (P 1 . . . Pn) and is to be processed by the respective process module (P 1 . . . Pn).

8. The production plant according to claim 6 , wherein at least one material quantity sensor is a pressure sensor configured to detect the pressure in the respective at least two process module (P 1 . . . Pn) wherein the electronic device (E 1 . . . En) is configured to determine from the pressure the amount of material present in the respective process module (P 1 . . . Pn) and is to be processed by the respective process module (P 1 . . . Pn).

9. The production plant of claim 6 wherein the material quantity sensor detects the amount of material present in the respective at least two process modules (P 1 . . . Pn) continuously.

10. The production plant of claim 6 wherein the material quantity sensor detects the amount of material present in the respective at least two process modules (P 1 . . . Pn) discretely.

11. The production plant according to claim 6 wherein the at least one electrically activated valve is connected to the electronic device of the upstream process module (P 1 . . . Pn−1).

12. The production plant according to claim 6 wherein at least one electrically activated valve is connected to the electronic device of the downstream process module (P 2 . . . Pn).

13. The production plant according to claim 6 further comprising a permanently installed communication network wherein at least one of the at least two process modules (P 1 . . . Pn) is reversibly connected to the permanently installed communication network.

14. The production plant according to claim 6 further comprising a supply network wherein at least one of the at least two process modules (P 1 . . . Pn) is reversibly connected to the supply network.

Assignees

• Bayer Ag

Inventors

• Küpper Achim
• Ochs Stefan

Classifications

• B01J2219/00162

  controlling the pressure · CPC title

• B01J2219/00164

  controlling the flow · CPC title

• B01J2219/00686

  Automatic · CPC title

• B01J19/0033 Primary

  Optimalisation processes, i.e. processes with adaptive control systems (adaptive control systems per se G05B13/00) · CPC title

• Y02P90/265

  Cross-Sectional Technologies · mapped topic