Oil deterioration suppressing apparatus

Patent metadata

Field	Value
Publication number	US-10369498-B2
Application number	US-201313865509-A
Country	US
Kind code	B2
Filing date	Apr 18, 2013
Priority date	May 7, 2012
Publication date	Aug 6, 2019
Grant date	Aug 6, 2019

Abstract

An oil deterioration suppressing apparatus is provided. The apparatus may include a filtering portion including a filter element for filtering oil, and a deterioration suppressing portion including a powdery deterioration retarder which suppresses deterioration of oil. The deterioration suppressing portion may include a flow passage wall which holds the powdery deterioration retarder and defines an oil flow passage, and the powdery deterioration retarder includes mesoporous inorganic material.

First claim

What is claimed is:

1. An oil deterioration suppressing apparatus, comprising:
a filtering portion including a filter element for filtering oil;
a deterioration suppressing portion including a powdery deterioration retarder, which suppresses deterioration of the oil; and
a housing having an interior space in which both the deterioration suppressing portion and the filtering portion are accommodated along an axial direction thereof, wherein
an upper end edge of the filtering portion is spaced from a lower end edge of the deterioration suppressing portion in an axial direction of the oil deterioration suppressing apparatus,
the deterioration suppressing portion includes flow passage walls which hold the powdery deterioration retarder and define oil flow passages such that the oil passes through gaps between adjacent flow passage walls of the flow passage walls,
the flow passage walls are arranged in the deterioration suppressing portion in one of a spiral or concentric manner,
the flow passage walls are porous layers made by nonwoven fabric and have a void ratio between 0.8 and 0.99 such that the powdery deterioration retarder is dispersed and maintained in the flow passage walls,
the powdery deterioration retarder includes a mesoporous inorganic material,
an average pore diameter of the mesoporous inorganic material is 1 to 30 nm, a pore capacity of the mesoporous inorganic material is 0.3 to 4.0 cm 3 /g, and a specific surface of the mesoporous inorganic material is 120 to 2000 m 2 /g,
the mesoporous inorganic material is one of an indefinite mesoporous silica-based inorganic material, an activated white clay, a silica gel or an activated alumina, and
when the oil flows through the oil deterioration suppressing apparatus, the oil sequentially flows along the axial direction of the oil deterioration suppressing apparatus through the deterioration suppressing portion to the filtering portion,
wherein the housing includes a protector that includes a first support portion and a second support portion continuous in the axial direction with one end of the first support portion,
wherein the first support portion supports the filtering portion, and the second support portion supports the deterioration suppressing portion, and
wherein the protector is a unitary structure.

2. The oil deterioration suppressing apparatus according to claim 1 ,
wherein the mesoporous inorganic material includes pores and 60% or more of an entire pore capacity has an average pore diameter falling within a range of ±40% of the average pore diameter.

3. The oil deterioration suppressing apparatus according to claim 1 ,
wherein the flow passage walls include a corrugated portion which is formed into a corrugated shape.

4. The oil deterioration suppressing apparatus according to claim 1 , wherein
the housing is formed into a cylindrical shape,
wherein a cross-sectional area of a space between an inner wall of the housing and an outer peripheral side of the deterioration suppressing portion is smaller than a cross-sectional area of a space between the inner wall of the housing and an outer peripheral side of the filtering portion, and
wherein the housing is provided with an oil inflow opening which is formed so as to open near one axial end of the deterioration suppressing portion on a side of the housing separated from the filtering portion.

5. The oil deterioration suppressing apparatus according to claim 1 , wherein
the housing additionally includes a first case and a second case detachably fixed to each other.

6. The oil deterioration suppressing apparatus according to claim 5 , wherein
the protector is biased toward the first case by a biasing member provided between a first axial end of the protector and a bottom of the second case, and
a second axial end of the protector is fitted to a convex portion projecting from a bottom of the first case.

7. The oil deterioration suppressing apparatus according to claim 5 , wherein
the flow passage walls are wound around an outer periphery of the second support portion, and
a plurality of through holes are defined in the first support portion.

8. The oil deterioration suppressing apparatus according to claim 1 , wherein a plurality of through holes are defined in the first support portion.

9. An oil deterioration suppressing apparatus, comprising:
a filtering portion including a filter element for filtering oil;
a deterioration suppressing portion including a powdery deterioration retarder, which suppresses deterioration of the oil; and
a housing having an interior space in which both the deterioration suppressing portion and the filtering portion are accommodated along an axial direction thereof, wherein
the deterioration suppressing portion includes flow passage walls which hold the powdery deterioration retarder and define oil flow passages such that the oil passes through gaps between adjacent flow passage walls of the flow passage walls,
the flow passage walls are arranged in the deterioration suppressing portion in one of a spiral or concentric manner,
the flow passage walls are disposed above the filtering portion so as to cover an outer periphery of the filtering portion,
the flow passage walls are porous layers made by nonwoven fabric and have a void ratio between 0.8 and 0.99 such that the powdery deterioration retarder is dispersed and maintained in the flow passage walls,
the powdery deterioration retarder includes a mesoporous inorganic material,
an average pore diameter of the mesoporous inorganic material is 1 to 30 nm, a pore capacity of the mesoporous inorganic material is 0.3 to 4.0 cm 3 /g, and a specific surface of the mesoporous inorganic material is 120 to 2000 m 2 /g,
the mesoporous inorganic material is one of an indefinite mesoporous silica-based inorganic material, an activated white clay, a silica gel or an activated alumina, and
when the oil flows through the oil deterioration suppressing apparatus, the oil sequentially flows along the axial direction of the oil deterioration suppressing apparatus through the deterioration suppressing portion to the filtering portion,
wherein the housing includes a protector that includes a first support portion and a second support portion continuous in the axial direction with one end of the first support portion,
wherein the first support portion supports the filtering portion, and the second support portion supports the deterioration suppressing portion, and
wherein the protector is a unitary structure.

10. The oil deterioration suppressing apparatus according to claim 9 ,
wherein the mesoporous inorganic material includes pores and 60% or more of an entire pore capacity has an average pore diameter falling within a range of ±40% of the average pore diameter.

11. The oil deterioration suppressing apparatus according to claim 9 ,
wherein the flow passage walls include a corrugated portion which is formed into a corrugated shape.

12. The oil deterioration suppressing apparatus according to claim 9 , wherein
the housing is formed into a cylindrical shape,
wherein a cross-sectional area of a space between an inner wall of the housing and an outer peripheral side of the deterioration suppressing portion is smaller than a cross-sectional area of a space between the inner wall of the housing and an outer peripheral side of the filtering portion, and
wherein the housing is provided with an oil inflow opening which is formed so as to be opposed to an axial end surface of at least one of the filtering portion and the deterioration suppressing portion.

13. The oil deterioration suppressing apparatus according to claim 9 , wherein

Assignees

• Toyota Boshoku Kk

Inventors

• Morishita Hideto
• Saito Yasuhiro
• Fukutomi Ippei
• Murakami Motoichi
• Miyasaka Katsuichi
• Ohmiya Yasuhiro
• Moritani Hiroshi
• Tohyama Mamoru
• Tatsuda Narihito

Classifications

• C10M2201/105

  Silica · CPC title

• C10M2201/103

  Clays; Mica; Zeolites · CPC title

• C10M2201/062

  Oxides; Hydroxides; Carbonates or bicarbonates · CPC title

• C10M175/0091

  Treatment of oils in a continuous lubricating circuit (e.g. motor oil system) · CPC title

• C10M175/0058 Primary

  by filtration and centrifugation processes; apparatus therefor · CPC title