Structure for laying solar cell modules, solar cell module, and solar cell module installation method

Patent metadata

Field	Value
Publication number	US-10367444-B2
Application number	US-201815977295-A
Country	US
Kind code	B2
Filing date	May 11, 2018
Priority date	Nov 13, 2015
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A solar cell module laying system is configured to lay a plurality of solar cell modules on a wall surface rising in a substantially vertical direction. The plurality of solar cell modules includes a first solar cell module and a second solar cell module adjacent to each other, and the two adjacent solar cell modules have an overlapping region. The terminal box is disposed between the two adjacent solar cell modules and in the overlapping region, and a configuration satisfies the following condition (1) or (2).
(1) A part of the terminal box is exposed toward an outside of a gap. (2) A part of the gap is closed by a member, the member can be attached to and removed from the gap, and a part of the terminal box is exposed toward the outside of the gap when the member is removed from the gap.

First claim

The invention claimed is:

1. A solar cell module laying system configured to lay a plurality of solar cell modules on a wall surface rising in a substantially vertical direction,
wherein the plurality of solar cell modules includes a first solar cell module and a second solar cell module adjacent to each other in an up-down direction, and the first and second solar cell modules overlap with each other to form an overlapping region,
wherein each of the solar cell modules has a terminal box, most of the terminal box being disposed in the overlapping region and in a gap between the first and second solar cell modules,
wherein the solar cell module laying system further comprises a fixing member that fixes the solar cell modules to the wall surface,
wherein a middle portion of the first and second solar cell modules is supported by the fixing member and fixed in an inclined position,
wherein both ends of the first and second solar cell modules in the inclined position are free ends,
wherein a part of the second solar cell module enters between the free end of the first solar cell and the wall surface to form the overlapping region, and
wherein a condition (1) or (2) below is satisfied:
(1) a part of the terminal box is exposed toward an outside of the gap, and
(2) a part of the gap is blocked by a member that is attachable to and detachable from the gap, the part of the terminal box being exposed toward the outside of the gap when the member is detached from the gap.

2. The solar cell module laying system according to claim 1 , wherein the first and second solar cell modules are inclined with respect to the wall surface and overlap with each other when the wall surface is viewed from front.

3. The solar cell module laying system according to claim 2 ,
wherein each of the solar cell modules has an upper side and a lower side opposing to each other, and
wherein a region along a lower side of the first solar cell module overlaps with a region along an upper side of the second solar cell module.

4. The solar cell module laying system according to claim 1 ,
wherein each of the solar cell modules has a power-generatable region capable of converting light energy into electric energy, and
wherein the first solar cell module overlaps with a power-generatable region of the second solar cell module located nearer the wall surface than the first solar cell module.

5. The solar cell module laying system according to claim 4 ,
wherein each of the solar cell modules comprises a plurality of solar cell groups each including one or more solar cells that are electrically connected in series in the power-generatable region,
wherein a plurality of solar cell groups of the second solar cell module includes: a first solar cell group located in the overlapping region; and a second solar cell group composed of a solar cell group other than the first solar cell group, and
wherein the second solar cell module electrically connects the first solar cell group to the second solar cell group in parallel.

6. The solar cell module laying system according to claim 5 ,
wherein each of the solar cells includes two electrode layers and a photoelectric conversion part interposed between the two electrode layers,
wherein the solar cell group includes a first solar cell group located in the overlapping region and a second solar cell group composed of the other solar cell group, and
wherein the first solar cell group is electrically connected in parallel to the second solar cell group via a common electrode layer.

7. The solar cell module laying system according to claim 4 ,
wherein each of the solar cell modules comprises a solar cell group including a plurality of solar cells that are electrically connected in series in the power-generatable region,
wherein each of the solar cells includes two electrode layers and a photoelectric conversion part interposed between the two electrode layers, and
wherein an electrode layer of one of the solar cells is electrically connected in series with another of the solar cells through direct contact with an electrode layer of another of the solar cells.

8. .The solar cell module laying system according to claim 1 ,
wherein the first and second solar cell modules are inclined with respect to the wall surface,
wherein the terminal box has a casing and a cable member,
wherein the casing comprises: an opening that communicates an internal space of the casing with an outside; and an opening/closing member that can open and close the opening,
wherein the opening is directed in an inclination direction of one of the first and second solar cell modules, and
wherein a part of the cable member is housed in the internal space of the casing and is exposed toward the outside of the opening when the opening is opened.

9. The solar cell module laying system according to claim 1 ,
wherein each of the solar cell modules has a lower side, and has a power-generatable region capable of converting light energy into electric energy, and
wherein the second solar cell module with the overlapping region nearer the wall surface than the first solar cell module has the power-generatable region arranged in a position shifted toward the lower side to avoid an arrangement onto the overlapping region.

10. A first solar cell module that is fixed to be inclined with respect to a wall surface rising in a substantially vertical direction, and that has an overlapping region with an adjacent second solar cell module fixed at a similar incline with respect to the wall surface,
the first and second solar cell modules comprising: a light receiving surface; and a terminal box,
wherein most of the terminal box is disposed in a gap formed between the first solar cell module and the second solar cell module in the overlapping region,
wherein the terminal box includes a casing and a cable member,
wherein the casing includes: an opening that communicates an internal space of the casing with an outside; and an opening/closing member that can open and close the opening,
wherein the opening is directed in a direction crossing an orthogonal direction to the light receiving surface, and
wherein a part of the cable member is housed in the internal space of the casing, the cable member being exposed to an outside of the opening when the opening is opened.

11. The solar cell module according to claim 10 , wherein the opening is directed in the inclination direction.

12. A solar cell module laying method for laying a plurality of solar cell modules in a predetermined area with a fixing member that fixes the solar cell modules to a wall surface rising in a substantially vertical direction and for arranging the solar cell modules side by side with an overlapping region between two adjacently arranged solar cell modules,
the plurality of solar cell modules includes a first solar cell module and a second solar cell module adjacent to each other in the up-down direction,
the solar cell module laying method comprising:
fixing the first and second solar cell modules by supporting a middle portion of the first and second solar cell modules by the fixing member so that both ends of the first and second solar cell modules are free ends, and a part of the second solar cell module enters between the free end of the first solar cell and the wall surface to form the overlapping region, and
adjusting a width of the overlapping region based on a width or a height of the predetermined area of the wall surface by adjusting the interval of the fixing member to lay each of the plurality of solar cell modules in an entire area of the predetermined area.

13. The solar cell module layin

Assignees

• Kaneka Corp

Inventors

• Matsuda Takahiro
• Otani Tetsuji
• Namiuchi Toshifumi
• Fukuda Susumu

Classifications

• E04F13/0864

  composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover · CPC title

• E04F13/081 Primary

  with additional fastening elements between furring elements and covering elements · CPC title

• H02S20/22 Primary

  specially adapted for buildings · CPC title

• H02S20/26

  Building materials integrated with PV modules, e.g. façade elements (H02S20/25 takes precedence) · CPC title

• H02S40/34

  comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes · CPC title