Motor with adjustable back-electromotive force

Patent metadata

Field	Value
Publication number	US-10367399-B2
Application number	US-201615268390-A
Country	US
Kind code	B2
Filing date	Sep 16, 2016
Priority date	Sep 16, 2016
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

The described apparatus and method enable alteration of motor properties during operation of a motor. For example, the rotor of the motor may be adjustable, during motor operation, between a first diameter and a larger, second diameter. When the diameter of the rotor increases, the distance between the electromagnetic coils of the stator and the magnets of the rotor increases, thereby reducing the back-electromotor force (back-EMF) of the motor. When the back-EMF of the motor decreases, the torque of the motor decreases but the maximum revolutions per minute (RPM) increases. When the diameter of the rotor decreases, the distance between the electromagnetic coils of the stator and the magnets of the rotor decreases, thereby increasing the back-EMF of the motor. When the back-EMF of the motor increases, the torque of the motor increases but the maximum RPM decreases.

First claim

What is claimed is:

1. An outrunner brushless direct current (DC) motor, comprising:
a base;
a stator affixed to the base and including a plurality of electromagnetic coils;
a rotor including a rotor housing forming a cavity that substantially encompasses the stator, the rotor housing including an adaptable material that causes the rotor to have a first diameter at a first temperature and further causes the rotor to have a second diameter at a second temperature that is different than the first diameter; and
a heating element configured to alter a temperature of the adaptable material to transition from the first temperature to the second temperature such that the rotor transitions from the first diameter to the second diameter.

2. The outrunner brushless DC motor of claim 1 , further comprising:
a plurality of magnets coupled to an interior surface of the rotor and spaced a first distance from the plurality of electromagnetic coils when the rotor has the first diameter and spaced a second distance from the electromagnetic coils when the rotor has the second diameter.

3. The outrunner brushless DC motor of claim 2 , wherein:
the second diameter is larger than the first diameter; and
the second distance is larger than the first distance, such that a back-electromotor force (back-EMF) of the motor is decreased when the rotor has the second diameter.

4. The outrunner brushless DC motor of claim 1 , wherein:
the adaptable material includes a shape memory alloy.

5. The outrunner brushless DC motor claim 4 , wherein the shape memory alloy includes at least one of a copper-aluminum-nickel alloy, a nickel-titanium (NiTi) alloy, a zinc alloy, a copper alloy, a gold alloy, or an iron alloy.

6. A propeller motor, comprising:
a base;
a stator including a plurality of electromagnetic coils; and
a rotor forming a cavity that substantially encompasses the plurality of electromagnetic coils, the rotor at least partially formed of a material that is adjustable during operation of the propeller motor between:
a contracted position in which the rotor has a first diameter, and
an expanded position in which the rotor has a second diameter that is larger than the first diameter; and

an element coupled to a surface of the rotor and configured to apply an energy to the material of the rotor; and
wherein the rotor transitions from the first diameter to the second diameter in response to the energy.

7. The propeller motor of claim 6 , wherein:
the propeller motor has a first torque, a first back-electromotor force (back-EMF), and a first maximum revolutions per minute (RPM) in the contracted position;
the propeller motor has a second torque, a second back-EMF, and a second maximum RPM in the expanded position;
the first torque is higher than the second torque;
the first back-EMF is higher than the second back-EMF; and
the first maximum RPM is lower than the second maximum RPM.

8. The propeller motor of claim 6 , further comprising:
a plurality of magnets coupled to an interior of the rotor, the plurality of magnets separated from the plurality of electromagnetic coils by a first distance when the rotor is in the contracted position and separated from the plurality of electromagnetic coils by a second distance when the rotor is in the expanded position.

9. The propeller motor of claim 6 , wherein the material of the rotor expands when a force is applied to the material such that the rotor also transitions from the first diameter to the second diameter when the force is applied.

10. The propeller motor of claim 9 , wherein the force is at least one of a mechanical force, an electrical force, or a centrifugal force.

11. The propeller motor of claim 6 , wherein the energy is at least one of a motion, a sound, a light, or a heat.

12. The propeller motor of claim 6 , wherein:
the rotor includes a plurality of channels formed in a surface of the rotor; and
the plurality of channels expand as a rotation of the rotor increases, thereby causing the rotor to transition from the first diameter to the second diameter.

13. The propeller motor of claim 6 , wherein:
the element is a heating element and the energy is heat; and
the rotor transitions from the first diameter to the second diameter when heated.

14. A computer-implemented method, comprising:
under control of one or more computing systems configured with executable instructions,
causing, during operation of a motor, a rotor of the motor to have a first diameter such that the motor has a first motor property;
determining, during operation of the motor, that the motor is to have a second motor property; and
in response to determining that the motor is to have the second motor property, causing, during operation of the motor, an element to apply an energy to the rotor such that the rotor of the motor expands from the first diameter to a second diameter and the motor operates with the second motor property.

15. The computer-implemented method of claim 14 , wherein:
the first motor property includes a first torque and a first maximum revolutions per minute (RPM);
the second motor property includes a second torque and a second maximum RPM;
the second torque is less than the first torque; and
the second maximum RPM is higher than the first maximum RPM.

16. The computer-implemented method of claim 14 , further comprising:
determining, during operation of the motor, that the motor is to have the first motor property; and
causing, during operation of the motor, the rotor of the motor to contract such that the rotor of the motor has the first diameter and the motor operates with the first motor property.

17. The computer-implemented method of claim 14 , wherein a back-electromotor force (back-EMF) decreases when the rotor of the motor expands from the first diameter to the second diameter.

18. The computer-implemented method of claim 14 , wherein a distance between a plurality of electromagnetic coils of a stator of the motor and a plurality of magnets of the rotor of the motor increases when the rotor of the motor expands.

19. The computer-implemented method of claim 14 , wherein a back-electromotor force (back-EMF) of the motor changes in response to a change in a diameter of the rotor of the motor.

Assignees

• Amazon Tech Inc

Inventors

• Beckman Brian C
• Brown Austin

Classifications

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K21/22 Primary

  with magnets rotating around the armatures, e.g. flywheel magnetos · CPC title

• H02K29/08

  using magnetic effect devices, e.g. Hall-plates, magneto-resistors (H02K29/12 takes precedence) · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K11/215

  Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements · CPC title