Structure for fixing permanent magnet and motor and method of fixing permanent magnet

Patent metadata

Field	Value
Publication number	US-10367383-B2
Application number	US-201515431640-A
Country	US
Kind code	B2
Filing date	Nov 24, 2015
Priority date	Dec 8, 2014
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A fixing structure for a permanent magnet includes: a cylindrical housing; a permanent magnet housed inside the housing; and an adhesive layer formed in a gap G between the housing and the permanent magnet and having an adhesive for fixing the permanent magnet to the housing. The adhesive layer is formed such that a filling rate of the adhesive is higher in the gap at another axial end of the permanent magnet than at one axial end of the permanent magnet. The permanent magnet is configured such that a density at said other axial end is higher than the density at said one axial end.

First claim

The invention claimed is:

1. A fixing structure for a permanent magnet, comprising:
a cylindrical housing;
a permanent magnet housed inside the housing; and
an adhesive layer formed in a gap between the housing and the permanent magnet and having an adhesive for fixing the permanent magnet to the housing, wherein
the adhesive layer is formed such that a filling rate of the adhesive is higher in the gap at another axial end of the permanent magnet than at one axial end of the permanent magnet, and
the permanent magnet is configured such that a density at said other axial end of the permanent magnet is higher than the density at said one axial end of the permanent magnet.

2. The fixing structure for a permanent magnet according to claim 1 , wherein
the permanent magnet is a bonded magnet in which a magnetic material is distributed.

3. The fixing structure for a permanent magnet according to claim 1 , wherein
the permanent magnet is manufactured by injection molding.

4. The fixing structure for a permanent magnet according to claim 2 , wherein
the permanent magnet is manufactured by injection molding.

5. The fixing structure for a permanent magnet according to claim 1 , wherein
the permanent magnet is a SmFeN magnet.

6. The fixing structure for a permanent magnet according to claim 2 , wherein
the permanent magnet is a SmFeN magnet.

7. The fixing structure for a permanent magnet according to claim 3 , wherein
the permanent magnet is a SmFeN magnet.

8. The fixing structure for a permanent magnet according to claim 1 , wherein
the adhesive layer includes an epoxy or acrylic adhesive.

9. The fixing structure for a permanent magnet according to claim 2 , wherein
the adhesive layer includes an epoxy or acrylic adhesive.

10. The fixing structure for a permanent magnet according to claim 3 , wherein
the adhesive layer includes an epoxy or acrylic adhesive.

11. The fixing structure for a permanent magnet according to claim 5 , wherein
the adhesive layer includes an epoxy or acrylic adhesive.

12. A motor comprising:
the fixing structure for a permanent magnet according to claim 1 ; and
a rotor located at a center of the permanent magnet.

13. A method of fixing a permanent magnet for fixing a permanent magnet used in a motor in a housing, comprising:
coating a predetermined area on an inner circumferential surface of the housing with an adhesive;
inserting the permanent magnet from an opening of the housing and pressing the permanent magnet to a predetermined position, spreading the adhesive in a direction of insertion by means of the permanent magnet; and
adhesively fixing an inner circumferential surface of the housing to an outer circumferential surface of the permanent magnet by the adhesive, wherein
in inserting the permanent magnet, one end of the permanent magnet where a density of the permanent magnet is higher is a leading edge of the permanent magnet inserted into the housing.

Assignees

• Mabuchi Motor Co

Inventors

• Yamagata Yasuhiro

Classifications

• H02K1/02

  characterised by the magnetic material · CPC title

• H02K1/17 Primary

  Stator cores with permanent magnets · CPC title

• H01F7/021

  Construction of PM (H01F7/0278 takes precedence; PM compositions H01F1/032) · CPC title

• H02K23/04

  having permanent magnet excitation · CPC title

• H02K23/40

  characterised by the arrangement of the magnet circuits · CPC title