Method for preparing metal catalyst supported in porous carbon support using plant

Patent metadata

Field	Value
Publication number	US-10367206-B2
Application number	US-201815910290-A
Country	US
Kind code	B2
Filing date	Mar 2, 2018
Priority date	Mar 6, 2017
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A method for preparing a metal catalyst supported on a porous carbon support using a plant, including: (a) a step of preparing a plant; (b) a step of preparing a metal precursor-absorbed plant by absorbing a metal precursor into the plant; (c) a step of preparing a catalyst precursor by drying the metal precursor-absorbed plant; (d) a step of preparing a char by charring the catalyst precursor; and (e) a step of preparing a metal catalyst supported on a porous carbon support by treating the char with an acid. The method for preparing a metal catalyst supported on a porous carbon support of the present disclosure, whereby a plant itself is charred, is environment-friendly and allows for convenient large-scale synthesis. The metal catalyst supported on a porous carbon support prepared thereby can be used as electrode materials of various energy devices, particularly as an electrode catalyst of a fuel cell.

First claim

What is claimed is:

1. A method for preparing a metal catalyst supported on a porous carbon support using a plant, comprising:
(a) providing a plant having roots and stems;
(b) preparing a metal precursor-absorbed plant by soaking the plant in a solution comprising a metal precursor;
(c) preparing a catalyst precursor by drying the metal precursor-absorbed plant;
(d) preparing a char by charring the catalyst precursor, wherein the preparing the char step comprises:
(d-1) preparing a primary char by charring the catalyst precursor under an air condition;
(d-2) preparing a secondary char by charring the primary char under an inert gas condition; and
(d-3) preparing a tertiary char by charring the secondary char under an ammonia gas condition; and

(e) preparing a metal catalyst supported on a porous carbon support by treating the char with an acid.

2. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the charring in (d-1) is performed at 150-220° C.

3. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the charring in (d-2) is performed at 750-1000° C.

4. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the inert gas in (d-2) is one or more selected from helium, neon, argon, krypton, xenon and radon.

5. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the charring in (d-3) is performed at 700-800° C.

6. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the catalyst precursor comprises one or more element selected from O, N, S, P and Si and a metal nanoparticle.

7. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the metal precursor is one or more selected from a metal acetylacetonate, a metal acetylacetate, a metal acetate, a metal halide, a metal nitrate, a metal hydroxide and a metal carbonyl complex.

8. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein a metal comprised in the metal precursor is one or more selected from cobalt (Co), platinum (Pt), palladium (Pd), copper (Cu), iron (Fe), manganese (Mn), molybdenum (Mo), vanadium (V), chromium (Cr), nickel (Ni), gold (Au), silver (Ag), zinc (Zn), rhodium (Rh) and ruthenium (Ru).

9. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the drying in (c) is performed by high-temperature drying at 60 to 120° C. or by freeze-drying at −80 to −60° C.

10. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 1 , wherein the treatment with an acid in (e) is performed by dispersing the char in a strong acid selected from sulfuric acid, hydrochloric acid and nitric acid and washing the same.

11. The method for preparing a metal catalyst supported on a porous carbon support using a plant according to claim 10 , wherein the concentration of the strong acid is 0.1-1.0M.

Assignees

• Korea Inst Sci & Tech

Inventors

• Yoo Sung Jong
• Lee Dong Wook
• Lee So Young
• Kim Jin Young
• Jang Jong Hyun
• Kim Hyoung-Juhn
• Park Hyun Seo
• Kim Gil-Pyo

Classifications

• H01M4/926

  on carbon or graphite · CPC title

• H01M4/9083 Primary

  on carbon or graphite · CPC title

• H01M4/9041

  Metals or alloys (H01M4/92 takes precedence) · CPC title

• H01M8/1018

  Polymeric electrolyte materials · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title