Mass flow controller

Patent metadata

Field	Value
Publication number	US-10365666-B2
Application number	US-201615758675-A
Country	US
Kind code	B2
Filing date	Sep 9, 2016
Priority date	Sep 11, 2015
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A control means configured to perform flow rate control in which the control means outputs a control signal to a flow control valve to control a valve opening such that a measured flow rate of gas measured by a flow meter matches a set flow rate adjusts intensity of the control signal such that an absolute value of a change amount of the valve opening becomes larger as measured temperature of the gas measured by a thermometer becomes further higher than reference temperature, while the absolute value of the change amount of the valve opening becomes smaller as the measured temperature becomes further lower than the reference temperature. Thereby, change of response time on changing the valve opening of the flow control valve due to the difference between the measured temperature of the gas and the reference temperature can be reduced.

First claim

The invention claimed is:

1. A mass flow controller comprising:
a flow control valve configured such that a valve opening of said flow control valve can be changed;
a flow meter configured to measure a flow rate of gas passing through said flow control valve;
a thermometer configured to measure a temperature of said gas; and
a control means configured to output a control signal to said flow control valve to control said valve opening;
said control means is configured to:
obtain an absolute value of a temperature difference, said temperature difference is a difference acquired by subtracting a predetermined reference temperature from a measured temperature, wherein the measured temperature is a temperature of said gas measured by said thermometer;
perform flow rate control in which said control means outputs said control signal to said flow control valve to control said valve opening such that a measured flow rate which is a mass flow rate of said gas measured by said flow meter matches a set flow rate as a target value of a mass flow rate of said gas;
perform signal correction processing in which said control means outputs a corrected control signal to control said valve opening;
adjust said corrected control signal such that an absolute value of a change amount of said valve opening in said flow rate control becomes larger as an absolute value of said temperature difference becomes larger when said measured temperature is higher than a reference temperature; and
adjust said corrected control signal such that the absolute value of the change amount of said valve opening in said flow rate control becomes smaller as the absolute value of said temperature difference becomes larger when said measured temperature is lower than said reference temperature.

2. The mass flow controller according to claim 1 , wherein:
said flow control valve is configured such that said valve opening becomes larger as intensity of said control signal becomes larger, and
said control means is configured to set, as a value of the intensity of said corrected control signal, a value acquired by adding a value acquired by multiplying a value of said temperature difference by a temperature correction coefficient, to a value of intensity of an unadjusted control signal, in said signal correction processing.

3. The mass flow controller according to claim 1 , wherein:
said flow control valve is configured such that said valve opening becomes larger as intensity of said control signal becomes smaller, and
said control means is configured to set, as a value of the intensity of said corrected control signal, a value acquired by subtracting a value acquired by multiplying a value of said temperature difference by a temperature correction coefficient, from a value of intensity of an unadjusted control signal, in said signal correction processing.

4. The mass flow controller according to claim 1 , wherein:
said control means is configured to perform said flow rate control by feedback control in which a flow rate difference which is a difference acquired by subtracting said measured flow rate from said set flow rate is brought close to zero by changing intensity of said control signal when the absolute value of said flow rate difference is a predetermined threshold or more.

5. The mass flow controller according to claim 1 , wherein:
said control means is configured to perform said flow rate control by feedback control in which a flow rate difference which is a difference acquired by subtracting said measured flow rate from said set flow rate is brought close to zero by changing intensity of said control signal when the absolute value of said flow rate difference is a predetermined threshold or more; and
the intensity of said control signal in said flow rate control is configured as a sum of an initial value determined based on said set flow rate and said measured temperature and a compensation value determined based on said flow rate difference, and
said control means is configured to perform said signal correction processing only on said initial value and not to perform said signal correction processing on said compensation value.

6. The mass flow controller according to claim 1 , wherein:
said flow control valve is configured such that said valve opening becomes larger as intensity of said control signal becomes larger, and
said control means is configured to set, as a value of the intensity of said corrected control signal, a value acquired by adding a value acquired by multiplying a value of said temperature difference by a temperature correction coefficient, to a value of intensity of an unadjusted control signal, in said signal correction processing, wherein:
said control means is configured to perform said flow rate control by feedback control in which a flow rate difference which is a difference acquired by subtracting said measured flow rate from said set flow rate is brought close to zero by changing intensity of said control signal when the absolute value of said flow rate difference is a predetermined threshold or more.

7. The mass flow controller according to claim 6 , wherein:
the intensity of said control signal in said flow rate control is configured as a sum of an initial value determined based on said set flow rate and said measured temperature and a compensation value determined based on said flow rate difference, and
said control means is configured to perform said signal correction processing only on said initial value and not to perform said signal correction processing on said compensation value.

8. The mass flow controller according to claim 1 , wherein:
said flow control valve is configured such that said valve opening becomes larger as intensity of said control signal becomes smaller, and
said control means is configured to set, as a value of the intensity of said corrected control signal, a value acquired by subtracting a value acquired by multiplying a value of said temperature difference by a temperature correction coefficient, from a value of intensity of an unadjusted control signal, in said signal correction processing; wherein:
said control means is configured to perform said flow rate control by feedback control in which a flow rate difference which is a difference acquired by subtracting said measured flow rate from said set flow rate is brought close to zero by changing intensity of said control signal when the absolute value of said flow rate difference is a predetermined threshold or more.

9. The mass flow controller according to claim 1 , wherein:
said flow control valve is configured such that said valve opening becomes larger as intensity of said control signal becomes smaller, and
said control means is configured to set, as a value of the intensity of said corrected control signal, a value acquired by subtracting a value acquired by multiplying a value of said temperature difference by a temperature correction coefficient, from a value of intensity of an unadjusted control signal, in said signal correction processing; wherein:
said control means is configured to perform said flow rate control by feedback control in which a flow rate difference which is a difference acquired by subtracting said measured flow rate from said set flow rate is brought close to zero by changing intensity of said control signal when the absolute value of said flow rate difference is a predetermined threshold or more;
the intensity of said control signal in said flow rate control is configured as a sum of an initial value determined based on said set flow rate and said measured temperature and a compensation value determined based on said flow rate difference, and
said control means is configured to perform said signal correct

Assignees

• Hitachi Metals Ltd

Inventors

• Sonoda Masashi
• Kishine Yuji

Classifications

• G01F15/005

  Valves (valves in general F16K) · CPC title

• G01F15/002

  for gases · CPC title

• G05D7/06 Primary

  characterised by the use of electric means {(G05D7/005 takes precedence)} · CPC title

• G01F15/04

  of gases to be measured · CPC title

• G01F15/02

  Compensating or correcting for variations in pressure, density or temperature · CPC title