Air cleaner for internal combustion engine

Patent metadata

Field	Value
Publication number	US-10364779-B2
Application number	US-201715807008-A
Country	US
Kind code	B2
Filing date	Nov 8, 2017
Priority date	Nov 10, 2016
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

An air cleaner for an internal combustion engine is arranged to reduce intake noise. The air cleaner includes an air cleaner element for cleaning an intake air, and an elastic member for reducing intake noise by utilizing an inside space of the air cleaner. An inside space of the elastic member is in communication with the inside space of the air cleaner through a communication passage. Preferably, a surrounding space formed between the elastic member and a case portion for receiving the elastic member is opened to the outside.

First claim

The invention claimed is:

1. An air cleaner for an internal combustion engine, the air cleaner comprising:
an air cleaner case of synthetic resin;
an air cleaner filter disposed in the air cleaner case and arranged to partition an inside space of the air cleaner case into a dirty side space and a clean side space, and
an intake noise reducing device disposed in the air cleaner case, the intake noise reducing device comprising
a case portion formed integrally with the air cleaner case and structured as a tube extending from a first end opening into the inside space of the air cleaner case to a second end formed with a communication hole opening to an outside of the air cleaner case,
an elastic member which is received in the case portion and which includes a bellows-shaped circumferential wall extending from a base end which is open to a forward end which is closed;
a base plate covering the first end of the case portion and holding the base end of the elastic member, and
a communication pipe extending through the base plate and connecting a volume chamber formed inside the elastic member to the inside space of the air cleaner case.

2. The air cleaner as claimed in claim 1 , wherein a resonance frequency of the elastic member during expansion or contraction in a longitudinal direction of the elastic member is in a range of 30-200 Hz.

3. The air cleaner as claimed in claim 1 , wherein the intake noise reducing device is disposed in the dirty side space.

4. The air cleaner as claimed in claim 1 , wherein the air cleaner case includes a body including a rectangular open portion in which the air cleaner filter is disposed, and a cover attached to the body and arranged to cover the rectangular open portion of the body, and the case portion of the intake noise reducing device is structured as the tube extending from a bottom of the body, toward the open portion of the body, to the first end opening into the inside space of the air cleaner case.

5. The air cleaner as claimed in claim 1 , wherein the air cleaner case includes an inlet port opened into the dirty side space and adapted to be connected with an outside air introduction duct to introduce outside air into the air cleaner and an outlet port opened into the clean side space and adapted to be connected with an intake air duct to convey intake air from the air cleaner to the internal combustion engine.

6. The air cleaner as claimed in claim 1 , wherein the elastic member and the communication pipe form a Helmholtz resonator structured to reduce intake noise in a predetermined frequency region, and the elastic member is arranged to vibrate by expanding or contracting in the air cleaner case and to have a resonance frequency lower than the predetermined frequency region of the Helmholtz resonator.

7. The air cleaner as claimed in claim 1 , wherein the elastic member is fixed to the base plate and arranged to separate the volume chamber from an interspace which is formed between the elastic member and the case portion and which is opened to the outside through the communication hole, and the communication pipe connects the volume chamber inside the elastic member with the inside space of the air cleaner case such that the volume chamber is provided as part of the inside space of the air cleaner case.

8. The air cleaner as claimed in claim 5 , wherein the air cleaner case includes a bottom wall including a portion which closes the second end of the tubular chamber defined by the case portion and which is formed with the communication hole, and a side wall formed with the inlet port opening toward the communication pipe extending through the base plate and connecting the volume chamber inside the elastic member with the dirty side space.

9. The air cleaner as claimed in claim 1 , wherein the elastic member is supported by the base plate in a manner to allow the forward end of the elastic member to move as a free end and to allow the elastic member to vibrate by expanding or contracting.

10. The air cleaner as claimed in claim 1 , wherein the case portion includes an annular flange which surrounds the first end of the tubular chamber defined by the case portion inside the air cleaner case and which is fixed to the base plate to close the first end of the tubular chamber.

11. The air cleaner as claimed in claim 1 , wherein:
the air cleaner case includes an upper wall, a bottom wall and a side wall surrounding the inside space of the air cleaner case, thereby defining the inside space which is formed between the upper wall and the bottom wall and which is divided by the air cleaner filter into the clean side space formed between the upper wall and the air cleaner filter and the dirty side space formed between the air cleaner filter and the bottom wall, and
the bottom wall of the air cleaner case is formed with the communication hole extending through the bottom wall from the inside space of the air cleaner case to the outside of the air cleaner case.

Assignees

• Mahle Filter Systems Jp Corp

Inventors

• Ohta Katsuhisa
• Kato Yuichi
• Shibata Takafumi

Classifications

• F02M35/1261

  Helmholtz resonators · CPC title

• F02M35/02491

  Flat filter elements, e.g. rectangular · CPC title

• F02M35/1238

  by using secondary connections to the ambient, e.g. covered by a membrane or a porous member · CPC title

• F02M35/1233

  by using expansion chambers in the air intake flow path · CPC title

• F02M35/0202

  Manufacturing or assembling; Materials for air cleaner housings · CPC title