Method for operating an arrangement for using waste heat

Patent metadata

Field	Value
Publication number	US-10364768-B2
Application number	US-201515532609-A
Country	US
Kind code	B2
Filing date	Oct 8, 2015
Priority date	Dec 5, 2014
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

Method for operating an arrangement for using waste heat of an internal combustion engine, wherein the internal combustion engine has an exhaust gas duct and the arrangement for using waste heat has a circuit conveying a working medium. In the circuit are arranged, in the flow direction of the working medium, a pump, at least one evaporator, an expansion machine and a condenser. The at least one evaporator is also arranged in the exhaust gas duct, wherein in the at least one evaporator an exhaust gas expelled from the internal combustion engine is used as a heat source, and thus the working medium is evaporated in the evaporator. The method according to the invention detects, inside the at least one evaporator, a leakage of the working medium into the exhaust gas duct.

First claim

The invention claimed is:

1. A method for operating an arrangement for using waste heat ( 10 ) of an internal combustion engine ( 1 ), wherein the internal combustion engine ( 1 ) has an exhaust gas channel ( 2 ), and the arrangement for using waste heat ( 10 ) has a circuit ( 11 ) conducting a working medium, wherein a pump ( 20 ), at least one evaporator ( 30 , 40 ), an expansion machine ( 50 ) and a condenser ( 60 ) are arranged in a direction of flow of the working medium in the circuit ( 11 ), wherein the at least one evaporator ( 30 , 40 ) is also arranged in the exhaust gas channel ( 2 ), and wherein, in the at least one evaporator ( 30 , 40 ), an exhaust gas output by the internal combustion engine is used as a heat source, and the working medium is thereby evaporated in the at least one evaporator ( 30 , 40 ), the method comprising determining a leakage of the working medium within the at least one evaporator ( 30 , 40 ) into the exhaust gas channel ( 2 ) from a measured physical value, characterized in that the leakage is determined by measuring a mass flow of the exhaust gas in the exhaust gas channel ( 2 ) downstream of the at least one evaporator ( 30 , 40 ), and comparing said mass flow with a calculated mass flow.

2. The method as claimed in claim 1 , characterized in that the leakage is determined by measuring a temperature of the working medium in the circuit ( 11 ) downstream of the at least one evaporator ( 30 , 40 ), and comparing said temperature with a calculated temperature.

3. The method as claimed in claim 1 , wherein the exhaust gas channel ( 2 ) has a return channel ( 4 ), wherein the exhaust gas in the return channel ( 4 ) is supplied to the internal combustion engine ( 1 ), and wherein the at least one evaporator ( 40 ) is arranged in the return channel ( 4 ), characterized in that an exhaust gas temperature in the return channel ( 4 ) downstream of the at least one evaporator ( 40 ) is measured, and said exhaust gas temperature is compared with a calculated temperature.

4. The method as claimed in claim 1 , wherein the exhaust gas channel ( 2 ) has a return channel ( 4 ), wherein the exhaust gas in the return channel ( 4 ) is supplied to the internal combustion engine ( 1 ), and wherein the at least one evaporator ( 40 ) is arranged in the return channel ( 4 ), characterized in that a charging pressure in the return channel ( 4 ) downstream of the at least one evaporator ( 40 ) is measured, and said charging pressure is compared with a calculated charging pressure.

5. The method as claimed in claim 1 , wherein the exhaust gas channel ( 2 ) has a return channel ( 4 ), wherein the exhaust gas in the return channel ( 4 ) is supplied to the internal combustion engine ( 1 ), and wherein the at least one evaporator ( 40 ) is arranged in the return channel ( 4 ), characterized in that the exhaust gas composition with respect to nitrogen oxide output and/or residual oxygen content and/or soot output and/or hydrocarbon output in the exhaust gas channel ( 2 ) downstream of the internal combustion engine ( 1 ) is measured, and said exhaust gas composition is compared with a calculated exhaust gas composition.

6. The method as claimed in claim 5 , wherein the exhaust gas composition is determined by a lambda probe arranged in the exhaust gas channel.

7. The method as claimed in claim 1 , wherein the exhaust gas channel ( 2 ) has a return channel ( 4 ), wherein the exhaust gas in the return channel ( 4 ) is supplied to the internal combustion engine ( 1 ), and wherein the at least one evaporator ( 40 ) is arranged in the return channel ( 4 ), characterized in that a torque of the internal combustion engine ( 1 ) is measured, and said torque is compared with a calculated torque.

8. The method as claimed in claim 1 , wherein the exhaust gas channel ( 2 ) has a return channel ( 4 ), wherein the exhaust gas in the return channel ( 4 ) is supplied to the internal combustion engine ( 1 ), and wherein the at least one evaporator ( 40 ) is arranged in the return channel ( 4 ), characterized in that a rotational speed of the internal combustion engine ( 1 ) is measured, and said rotational speed is compared with a calculated rotational speed.

9. The method as claimed in claim 8 , wherein the rotational speed of the internal combustion engine ( 1 ) is lower than the calculated rotational speed, characterized in that a control device ( 100 ) detects the leakage if combustion of the working medium in the internal combustion engine ( 1 ) takes place at an early stage of the compression stroke.

10. The method as claimed in claim 8 , wherein the rotational speed of the internal combustion engine is greater than the calculated rotational speed, characterized in that a control device ( 100 ) detects the leakage if combustion of the working medium in the internal combustion engine takes place at a late stage of the compression stroke.

11. The method as claimed in claim 1 , wherein the exhaust gas channel ( 2 ) has a return channel ( 4 ), wherein the exhaust gas in the return channel ( 4 ) is supplied to the internal combustion engine ( 1 ), wherein the at least one evaporator ( 40 ) is arranged in the return channel ( 4 ), and wherein the internal combustion engine ( 1 ) has a combustion chamber, characterized in that a cylinder pressure in the combustion chamber is measured, and said cylinder pressure is compared with a calculated cylinder pressure.

12. The method as claimed in claim 1 , wherein the exhaust gas channel ( 2 ) has an end channel ( 5 ), wherein the exhaust gas in the end channel ( 5 ) is output into the surroundings, and wherein the at least one evaporator ( 30 ) is arranged in the end channel ( 5 ), characterized in that a torque of the internal combustion engine ( 1 ) is measured, and said torque is compared with a calculated torque.

13. A method for operating an arrangement for using waste heat ( 10 ) of an internal combustion engine ( 1 ), wherein the internal combustion engine ( 1 ) has an exhaust gas channel ( 2 ), and the arrangement for using waste heat ( 10 ) has a circuit ( 11 ) conducting a working medium, wherein a pump ( 20 ), at least one evaporator ( 30 , 40 ), an expansion machine ( 50 ) and a condenser ( 60 ) are arranged in a direction of flow of the working medium in the circuit ( 11 ), wherein the at least one evaporator ( 30 , 40 ) is also arranged in the exhaust gas channel ( 2 ), and wherein, in the at least one evaporator ( 30 , 40 ), an exhaust gas output by the internal combustion engine is used as a heat source, and the working medium is thereby evaporated in the at least one evaporator ( 30 , 40 ), the method comprising determining a leakage of the working medium within the at least one evaporator ( 30 , 40 ) into the exhaust gas channel ( 2 ) from a measured physical value,
wherein the exhaust gas channel ( 2 ) has a return channel ( 4 ), wherein the exhaust gas in the return channel ( 4 ) is supplied to the internal combustion engine ( 1 ), wherein the at least one evaporator ( 40 ) is arranged in the return channel ( 4 ), and wherein a rotational speed of the internal combustion engine ( 1 ) is measured, and said rotational speed is compared with a calculated rotational speed and determined to be lower than the calculated rotational speed, and
wherein a control device ( 100 ) detects the leakage if combustion of the working medium in the internal combustion engine ( 1 ) takes place at an early stage of the compression stroke.

14. A method for operating an arrangement for using waste heat ( 10 ) of an internal combustion engine ( 1 ), wherein the internal combustion engine ( 1 ) has an exhaust gas channel ( 2

Assignees

• Bosch Gmbh Robert

Inventors

• Cakallik Derya
• Roehner Marc Oliver
• Matter Maren
• Viereck Markus
• Thorington Matthew

Classifications

• F02D2041/225

  Leakage detection · CPC title

• F02M2200/248

  Temperature sensors · CPC title

• F02M63/023

  Means for varying pressure in common rails (pressure control F02D41/3845) · CPC title

• Y02E20/363

  Cross-Sectional Technologies · mapped topic

• F01K23/065 Primary

  the combustion taking place in an internal combustion piston engine, e.g. a diesel engine · CPC title