Downhole assembly including degradable-on-demand material and method to degrade downhole tool

Patent metadata

Field	Value
Publication number	US-10364631-B2
Application number	US-201715599031-A
Country	US
Kind code	B2
Filing date	May 18, 2017
Priority date	Dec 20, 2016
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A downhole assembly includes a downhole tool including a degradable-on-demand material including: a matrix material; and, an energetic material configured to generate energy upon activation to facilitate the degradation of the downhole tool; and, a triggering system including: an electrical circuit having an open condition and a closed condition, the electrical circuit configured to be in the closed condition after movement of an object downhole that engages directly or indirectly with the triggering system; and, an igniter within the electrical circuit, the igniter arranged to ignite the downhole tool in the closed condition of the electrical circuit. In the open condition of the electrical circuit the igniter is inactive, and in the closed condition of the electrical circuit the igniter is activated.

First claim

What is claimed is:

1. A downhole assembly comprising:
a downhole tool including a degradable-on-demand material, the degradable-on-demand material including:
a matrix material; and,
an energetic material configured to generate energy upon activation to facilitate the degradation of the downhole tool; and,

a triggering system including:
an electrical circuit having an open condition and a closed condition, the electrical circuit configured to be in the closed condition after movement of an object downhole that engages directly or indirectly with the triggering system; and,
an igniter within the electrical circuit, the igniter arranged to ignite the downhole tool in the closed condition of the electrical circuit;

wherein, in the open condition of the electrical circuit the igniter is inactive, and in the closed condition of the electrical circuit the igniter is activated.

2. The downhole assembly of claim 1 , further comprising a switch in the triggering system, the switch arranged to close in response to movement of the object downhole.

3. The downhole assembly of claim 2 , wherein closure of the switch closes the electrical circuit.

4. The downhole assembly of claim 2 , further comprising a timer configured to be initiated in response to the movement of the object downhole, wherein the switch is a start switch of the timer, and the degradable-on-demand material is ignited by the igniter after a time period set by the timer ends.

5. The downhole assembly of claim 4 , wherein the start switch is a first switch, and further comprising a second switch within the electrical circuit, the second switch configured to close the electrical circuit at the end of the time period set by the timer.

6. The downhole assembly of claim 2 , wherein the downhole tool is a frac plug, the object includes a frac ball, and the switch is engaged by the frac ball when the frac ball lands on the frac plug.

7. The downhole assembly of claim 6 , wherein the frac ball is tethered to a tubular uphole of the frac plug, and frac fluid pressure forces the frac ball onto the frac plug.

8. The downhole assembly of claim 6 , wherein the object further includes a shifting sleeve shear pinned to the frac plug, and the shifting sleeve is sheared from the frac plug and moved to engage with the switch in response to frac fluid pressure that forces the shifting sleeve, with the frac ball seated thereon, to move downhole.

9. The downhole assembly of claim 2 , wherein the downhole tool is a sliding sleeve and the object is a ball used to shift the sliding sleeve, and the switch is closed by sliding the sliding sleeve into a stationary shoulder.

10. The downhole assembly of claim 1 , wherein the downhole tool is a frac plug, a first component of the frac plug is formed of the degradable-on-demand material, and a second component of the frac plug is formed of the matrix material, the second component not including the energetic material, and the second component in contact with the first component.

11. The downhole assembly of claim 1 , wherein the electrical circuit further includes a battery, the battery arranged to provide electric current to set off the igniter in the closed condition of the electrical circuit.

12. The downhole assembly of claim 1 , wherein the energetic material comprises continuous fibers, wires, or foils, or a combination comprising at least one of the foregoing, which form a three dimensional network; and the matrix material is distributed throughout the three dimensional network.

13. The downhole assembly of claim 12 , wherein the matrix material has a cellular nanomatrix, a plurality of dispersed particles dispersed in the cellular nanomatrix, and a solid-state bond layer extending through the cellular nanomatrix between the dispersed particles.

14. The downhole assembly of claim 13 , wherein the degradable-on-demand material further includes a sensor, the sensor operative to monitor a parameter of at least one of the degradable-on-demand material, the downhole tool, the downhole assembly, and a well condition.

15. A method of controllably removing the downhole tool of the downhole assembly of claim 1 , the method comprising:
disposing the downhole assembly in a downhole environment;
moving the object downhole to engage with the downhole tool and close a switch in the triggering system;
performing a downhole operation using the downhole assembly;
activating the energetic material using the igniter; and
degrading the downhole tool.

16. The method of claim 15 , wherein closing the switch starts a timer in the triggering system, and activating the energetic material using the igniter occurs at an end of a time period set in the timer.

17. The method of claim 15 , wherein the degradable-on-demand material further includes a sensor, and further comprising determining a parameter of the downhole tool, the downhole assembly comprising the downhole tool, a downhole environment, or a combination comprising at least one of the foregoing using the sensor.

18. The method of claim 15 , wherein moving the object downhole includes landing a frac ball on a frac plug.

19. The method of claim 15 , wherein moving the object downhole includes landing a ball on a sleeve and shifting the sleeve.

20. A method of controllably removing a downhole tool of a downhole assembly, the method comprising:
starting a timer in a triggering system of the downhole assembly for a pre-selected time period, the downhole tool including degradable-on-demand material having a matrix material and an energetic material configured to generate energy upon activation to facilitate degradation of the downhole tool;
disposing the downhole assembly in a downhole environment;
determining if a downhole operation can be completed within the pre-selected time period, and extending the pre-selected time period if the downhole operation cannot be completed within the pre-selected time period;
performing the downhole operation using the downhole assembly;
activating the energetic material at an end of the pre-selected time period or at an end of an extended time period using the igniter; and
degrading the downhole tool.

21. The method of claim 20 , prior to performing the downhole operation, determining, at the end of the pre-selected time period, if an object usable in the downhole operation has engaged with the triggering system, and extending the predetermined time period if the object has not engaged with the triggering system.

22. The method of claim 21 , wherein the object is a ball and the downhole tool is one of a frac plug and a sliding sleeve.

23. A frac plug comprising:
a body formed of a degradable-on-demand material, the degradable-on-demand material including:
a matrix material; and,
an energetic material configured to generate energy upon activation to facilitate the degradation of the downhole tool;

a time delay fuse in contact with an uphole end of the body and in contact with the energetic material; and,
a ball seat including a piezoelectric material at an uphole end of the time delay fuse;
wherein the piezoelectric material is configured to create a spark and ignite the time delay fuse after a ball is seated on the ball seat and pressure is increased on the ball in a downhole direction.

24. The frac plug of claim 23 , wherein the energetic material comprises continuous fibers, wires, or foils, or a combination comprising at least one of the foregoing, which form a t

Assignees

• Xu Zhiyue
• Doane James
• Xu Yingqing
• Zhang Zhihui
• Baker Hughes A Ge Co Llc

Inventors

• Xu Zhiyue
• Doane James
• Xu Yingqing
• Zhang Zhihui

Classifications

• E21B2200/06

  Sleeve valves · CPC title

• E21B29/02 Primary

  by explosives or by thermal or chemical means {(freeing stuck objects by explosives E21B31/002)} · CPC title

• E21B36/02

  using burners · CPC title

• E21B43/1185

  Ignition systems · CPC title

• E21B34/10

  operated by control fluid supplied from outside the borehole · CPC title