Pitch change mechanism for a bladed rotor

Patent metadata

Field	Value
Publication number	US-10364020-B2
Application number	US-201615253556-A
Country	US
Kind code	B2
Filing date	Aug 31, 2016
Priority date	Sep 9, 2015
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A pitch change mechanism for a bladed rotor includes a driving sleeve, a drive shaft, a first pitch-changing element, a second pitch-changing element, and a plurality of blade drive gears. The driving sleeve has, in axial sequence, a first helical connection portion and a second helical connection portion. The driving sleeve is positioned concentrically with and surrounding the drive shaft. The first pitch-changing element has a first end drivingly engaged with the first helical connection portion, and a first ring gear portion at a second opposite end, while the second pitch-changing element has a first end drivingly engaged with the second helical connection portion, and a second ring gear portion at a second opposite end. The plurality of blade drive gears are arranged in a circumferential array around a longitudinal axis of the drive shaft.

First claim

What is claimed is:

1. A pitch change mechanism for a bladed rotor comprising:
a driving sleeve having, in axial sequence, a first helical connection portion and a second helical connection portion;
a drive shaft, the driving sleeve being positioned concentric with and surrounding the drive shaft;
a first pitch-changing element having a first end drivingly engaged with the first helical connection portion, and a first ring gear portion at a second opposite end;
a second pitch-changing element having a first end drivingly engaged with the second helical connection portion, and a second ring gear portion at a second opposite end; and
a plurality of blade drive gears arranged in a circumferential array around a longitudinal axis of the drive shaft,
the first pitch-changing element being positioned axially adjacent to the second pitch-changing element, and being positioned on a same side of the driving sleeve, with the first ring gear portion facing the second ring gear portion,
wherein the first end of the first pitch-changing element that is drivingly engaged with the first helical connection portion is on a same radial side of the driving sleeve as the first end of the second pitch-changing element that is drivingly engaged with the second helical connection portion, and
wherein the first and second pitch-changing elements are positioned concentrically over the driving sleeve, such that axial movement of the driving sleeve causes the first helical connection portion to rotate the first pitch-changing element in a first rotational direction, and simultaneously causes the second helical connection portion to rotate the second pitch-changing element in an opposite second rotational direction, with the contra-rotation of the first and second pitch-changing elements causing a rotation of the plurality of blade drive gears positioned between and meshingly coupled to each of the first ring gear portion and the second ring gear portion.

2. The pitch change mechanism as claimed in claim 1 , wherein the first helical connection portion comprises a first helical driving portion meshingly engaged with a first helical driven portion, and the second helical connection portion comprises a second helical driving portion meshingly engaged with a second helical driven portion,
the first helical driving portion being arranged on a radially outwardly facing surface of the driving sleeve, the first helical driven portion being arranged on a radially inwardly facing surface of the first pitch changing element,
the second helical driving portion being arranged on a radially outwardly facing surface of the driving sleeve, the second helical driven portion being arranged on a radially inwardly facing surface of the second pitch changing element, and
the driving sleeve being arranged concentrically around a drive shaft, the driving sleeve being meshingly engaged with the drive shaft by a first linear splined connection.

3. The pitch change mechanism as claimed in claim 1 , wherein
the driving sleeve comprises a first driving sleeve portion and a second driving sleeve portion, the first and second driving sleeve portions being arranged concentrically around the drive shaft, the first driving sleeve portion being meshingly engaged with the first pitch changing element by a first linear splined connection, the second driving sleeve portion being meshingly engaged with the second pitch changing element by a second linear splined connection, and
the first helical connection portion comprises a first helical driving portion meshingly engaged with a first helical driven portion, and the second helical connection portion comprises a second helical driving portion meshingly engaged with a second helical driven portion,
the first helical driving portion being arranged on a radially outwardly facing surface of the drive shaft, the first helical driven portion being arranged on a radially inwardly facing surface of the first driving sleeve portion, and
the second helical driving portion being arranged on a radially outwardly facing surface of the drive shaft, and the second helical driven portion being arranged on a radially inwardly facing surface of the second driving sleeve portion.

4. The pitch change mechanism as claimed in claim 1 , wherein each of the first helical connection portion and the second helical connection portion comprises a ballscrew arrangement.

5. The pitch change mechanism as claimed in claim 4 , wherein the ballscrew arrangement has a helix angle of between approximately 25° and 50° relative to a longitudinal axis of the driving sleeve.

6. The pitch change mechanism as claimed in claim 1 , wherein each of the first helical connection portion and the second helical connection portion comprises a helical spline arrangement.

7. The pitch change mechanism as claimed in claim 6 , wherein the helical spline arrangement has a helix angle of between approximately 50° and 80° relative to a longitudinal axis of the driving sleeve.

8. The pitch change mechanism as claimed in claim 1 , further comprising an actuator, the actuator having a stationary part rigidly fixed to a support structure, and a movable part adapted to provide axial movement of the first and second pitch-changing elements.

9. The pitch change mechanism as claimed in claim 8 , wherein the actuator is parallel to the driving sleeve.

10. The pitch change mechanism as claimed in claim 8 , wherein the axial movement is a linear axial movement.

11. The pitch change mechanism as claimed in claim 9 , wherein the axial movement is a linear axial movement.

12. The pitch change mechanism as claimed in claim 1 , wherein each of the first and second pitch-changing elements further comprises an annular web connecting respective ones of the first and second helical driven portions to corresponding ones of the first and second ring gear portions.

13. The pitch change mechanism as claimed in claim 1 , wherein the first ring gear portion comprises a first axial support bearing adapted to prevent axial deflection of the first ring gear portion, and the second ring gear portion comprises a second axial support bearing adapted to prevent axial deflection of the second ring gear portion.

14. The pitch change mechanism as claimed in claim 1 , wherein each of the first and second ring gear portions is a tapered ring gear.

15. A propeller assembly comprising:
a plurality of propeller blades; and
the pitch change mechanism as claimed in claim 1 , wherein
the drive shaft is driven by an engine, and
the pitch change mechanism is interposed between the drive shaft and the plurality of propeller blades, each of the plurality of propeller blades being directly coupled to a respective one of the propeller blade drive gears.

16. A turbofan engine comprising a pitch change mechanism as claimed in claim 1 .

17. An open-rotor engine comprising a pitch change mechanism as claimed in claim 1 .

18. An aircraft comprising a propeller assembly as claimed in claim 15 .

Assignees

• Rolls Royce Plc

Inventors

• Curnock Philip A
• Di Martino Mario

Classifications

• B64C11/32 Primary

  mechanical · CPC title

• B64C11/06

  for variable-pitch blades · CPC title

• F04D29/362

  during rotation · CPC title

• Y02T50/66

  Cross-Sectional Technologies · mapped topic

• Y02T50/60

  Efficient propulsion technologies, e.g. for aircraft · CPC title