Bed frame assembled by sliding the ends of hollow metal bars into narrow slots cut into other metal bars

Patent metadata

Field	Value
Publication number	US-10362879-B2
Application number	US-201715609067-A
Country	US
Kind code	B2
Filing date	May 31, 2017
Priority date	May 31, 2017
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A novel bed frame is assembled by sliding the ends of hollow metal bars into narrow slots cut into other hollow metal bars. A first bar has an L-shaped first slot. A second bar has a U-shaped second slot and L-shaped third slot, both spanning two adjacent sides of the second bar. An end of the first bar is inserted into the U-shaped second slot, whose width is less than twice the thickness of the metal from which the first bar is made. A portion of the L-shaped first slot aligns with a portion of the L-shaped third slot when the first bar slides into the U-shaped second slot. The top of the third bar is inserted into the aligned first and third slots. The first bar is a longitudinal bar, and the second bar is a lateral bar of the bed frame. The third bar is a support leg.

First claim

What is claimed is:

1. A mattress support comprising:
a first hollow bar with a rectangular cross section, a first end and a first slot, wherein the first hollow bar is made from metal having a first thickness;
a second hollow bar with a rectangular cross section, wherein a second slot is disposed in two adjacent sides of the second hollow bar, wherein the second slot has a first width that is greater than the first thickness but less than twice the first thickness, wherein a third slot is disposed in the two adjacent sides of the second hollow bar, and wherein the first end of the first hollow bar is adapted to be inserted into the second slot; and
a third hollow bar with a rectangular cross section and a top end, wherein the third hollow bar is made from metal having a second thickness, wherein the third slot has a second width that is greater than the second thickness but less than twice the second thickness, and wherein the top end of the third hollow bar is adapted to be inserted into the first slot and the third slot.

2. The mattress support of claim 1 , wherein a portion of the first slot aligns with a portion of the third slot when the first hollow bar is slid into the second slot, and wherein a side of the third hollow bar at the top end is adapted to slide into the aligned portions of the first slot and the third slot.

3. The mattress support of claim 1 , wherein the first end of the first hollow bar is prevented from being removed from the second slot when the top end of the third hollow bar is inserted into the first slot and the third slot.

4. The mattress support of claim 1 , wherein the first hollow bar is perpendicular to the second hollow bar when the first end of the first hollow bar is inserted into the second slot in the second hollow bar.

5. The mattress support of claim 4 , wherein the third hollow bar is perpendicular to both the first hollow bar and the second hollow bar when the top end of the third hollow bar is inserted into the first slot in the first hollow bar and the third slot in the second hollow bar.

6. The mattress support of claim 1 , wherein the third hollow bar is a leg of the mattress support, and wherein the first hollow bar is a side rail of the mattress support.

7. The mattress support of claim 6 , wherein the first hollow bar is adapted to support lateral bars of the mattress support, further comprising:
a mattress, wherein the mattress is disposed on the lateral bars.

8. A support frame comprising:
a first hollow bar with a rectangular cross section, a first end and a first slot, wherein the first hollow bar has sides with a first thickness;
a second hollow bar with a rectangular cross section, wherein a second slot is cut into two adjacent sides of the second hollow bar, wherein the second slot has a first width that is less than twice the first thickness, wherein a third slot is cut into the two adjacent sides of the second hollow bar, and wherein the second slot is adapted to receive the first end of the first hollow bar; and
a third hollow bar with a rectangular cross section and a top end, wherein the third hollow bar has sides with a second thickness, wherein the third slot has a second width that is less than twice the second thickness, and wherein the first slot and the third slot are together adapted to receive the top end of the third hollow bar.

9. The support frame of claim 8 , wherein the second slot has a shape corresponding to a portion of the rectangular cross section of the first hollow bar.

10. The support frame of claim 8 , wherein the first end of the first hollow bar is adapted to slide into the second slot.

11. The support frame of claim 8 , wherein top end of the third hollow bar is adapted to slide into the first slot and the third slot.

12. The support frame of claim 8 , wherein a portion of the first slot aligns with a portion of the third slot when the first end of the first hollow bar is disposed in the second slot, and wherein a side of the third hollow bar at the top end is adapted to slide into the aligned portions of the first slot and the third slot when the first end of the first hollow bar is disposed in the second slot.

13. The support frame of claim 8 , wherein the first end of the first hollow bar cannot be removed from the second slot when the top end of the third hollow bar is disposed in the first slot and the third slot.

14. The support frame of claim 8 , wherein the first hollow bar is perpendicular to the second hollow bar when the first end of the first hollow bar is inserted into the second slot in the second hollow bar.

15. The support frame of claim 14 , wherein the third hollow bar is perpendicular to both the first hollow bar and the second hollow bar when the top end of the third hollow bar is disposed in the first slot of the first hollow bar and in the third slot of the second hollow bar.

16. The support frame of claim 8 , wherein the third hollow bar is a leg of the support frame, and wherein the support frame is a table.

17. A method of assembling a mattress support, comprising:
inserting a first end of a first hollow bar having a first slot into a second slot of a second hollow bar, wherein the first hollow bar has a rectangular cross section and is made from metal having a first thickness, wherein the second hollow bar has a rectangular cross section, wherein the second slot is disposed in two adjacent sides of the second hollow bar, wherein the second slot has a first width that less than twice the first thickness, wherein a third slot is disposed in the two adjacent sides of the second hollow bar; and
inserting a top end of a third hollow bar into both the first slot of the first hollow bar and the third slot of the second hollow bar, wherein the third hollow bar has a rectangular cross section and is made from metal having a second thickness, and wherein the third slot has a second width that is less than twice the second thickness.

18. The method of claim 17 , further comprising:
attaching a lateral bar to the first hollow bar, wherein the lateral bar is parallel to the second hollow bar when the lateral bar is attached to the first hollow bar.

19. The method of claim 17 , wherein after the first end of the first hollow bar is inserted into the second slot of the second hollow bar, a portion of the first slot aligns with a portion of the third slot, and wherein a side of the third hollow bar at the top end is disposed in the aligned portions of the first slot and the third slot after the top end of the third hollow bar is inserted into both the first slot and the third slot.

20. The method of claim 17 , wherein the first hollow bar is perpendicular to the second hollow bar after the first end of the first hollow bar is inserted into the second slot of the second hollow bar.

Assignees

• Zinus Inc

Inventors

• Lee Youn Jae

Classifications

• A47C19/02

  Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails · CPC title

• A47C19/024

  Legs · CPC title

• A47C19/005 Primary

  dismountable · CPC title

• A47C19/025

  Direct mattress support frames, Cross-bars · CPC title

• A47C19/202

  Stacking or nesting bedsteads · CPC title