Single pole, single current path switching system and method

Patent metadata

Field	Value
Publication number	US-10361051-B2
Application number	US-201514832698-A
Country	US
Kind code	B2
Filing date	Aug 21, 2015
Priority date	Nov 6, 2014
Publication date	Jul 23, 2019
Grant date	Jul 23, 2019

Abstract

One embodiment describes a three-phase electromechanical switching device, which includes three single-phase switching devices mechanically and electrically coupled in parallel with one another. Each of the single-phase switching devices includes a direct current electromagnetic operator that receives a direct current control signal from control circuitry, in which the direct current control signal instructs the single phase switching device to open or close a single current carrying path in the single phase switching device at a desired time; stationary contacts disposed in a device housing; and a movable assembly that is displaced by energizing or de-energizing the electromagnetic operator, in which the movable assembly includes movable contacts that, with the stationary contacts, open and close the single current carrying path.

First claim

The invention claimed is:

1. An electromechanical switching device, comprising:
a direct current electromagnetic operator configured to receive a direct current control signal instructing the electromechanical switching device to open or close, wherein the direct current electromagnetic operator comprises a core;
a generally U-shaped yoke comprising two upstanding sides, wherein ends of the two standing sides have reduced dimensions compared to other portions of the yoke to promote saturation of the ends when the electromagnetic operator is energized;
stationary contacts disposed in a device housing; and
a movable assembly comprising:
movable contacts configured to, with the stationary contacts, open and close a single current carrying path through the electromechanical switching device; and
an armature configured to enable the movable assembly to be displaced when the core is energized or de-energized, wherein a gap is provided between the core and the armature when the electromechanical switching device is closed.

2. The device of claim 1 , wherein:
the yoke is generally U-shaped; and
the core is generally cylindrically shaped, disposed in the yoke, and secured to the yoke.

3. The device of claim 1 , wherein the core comprises an aperture configured to an alignment pin extending from the armature.

4. The device of claim 3 , comprising a return spring disposed around the alignment pin to urge the movable assembly towards an open position.

5. The device of claim 4 , wherein the gap comprises an air gap.

6. The device of claim 1 , wherein the yoke contacts the armature when electromagnetic switching device is closed.

7. An electromechanical switching device, comprising:
an electromagnetic operator configured to receive a control signal instructing the electromechanical switching device to open or close, wherein the electromagnetic operator comprises a core comprising an alignment aperture;
a generally U-shaped yoke comprising two upstanding sides, wherein ends of the two standing sides have reduced dimensions compared to other portions of the yoke to promote saturation of the ends when the electromagnetic operator is energized;
stationary contacts disposed in a device housing; and
a movable assembly comprising:
movable contacts configured to, which the stationary contacts, open and close a single current carrying path through the electromechanical switching device; and
an alignment pin, wherein the alignment pin is configured to extend into the alignment aperture to maintain alignment of the movable assembly during movement of the movable assembly.

8. The device of claim 7 , wherein:
the yoke is generally U-shaped; and
the core is a generally cylindrical shape, disposed in the yoke, and secured to the yoke.

9. The device of claim 8 , wherein the core is staked to the yoke.

10. The device of claim 7 , comprising a return spring disposed around the alignment pin to urge the movable assembly towards the open position.

11. The device of claim 10 , wherein the alignment aperture comprises an enlarged portion in which the spring is disposed and a narrower portion into which the alignment pin enters during displacement of the movable assembly towards the closed position.

12. The device of claim 7 , wherein the alignment pin is provided with a material that reduces friction between the alignment pin and the alignment aperture during movement of the movable assembly.

13. The device of claim 7 , wherein the alignment pin comprises a non-magnetic material.

14. The device of claim 7 , comprising an armature, and wherein the yoke contacts the armature when electromagnetic switching device is closed.

15. An electromechanical switching device, comprising:
an electromagnetic operator configured to receive a control signal instructing the electromechanical switching device to open or close, wherein the electromagnetic operator comprises:
a generally cylindrically shaped core; and
a generally U-shaped yoke comprising two upstanding sides, wherein ends of the two standing sides have reduced dimensions compared to other portions of the yoke to promote saturation of the ends when the electromagnetic operator is energized;
stationary contacts disposed in a device housing; and
a movable assembly configured to be displaced by energizing or de-energizing the electromagnetic operator, wherein the movable assembly comprises movable contacts configured to, with the stationary contacts, open and close a single current carrying path in the electromechanical switching device.

16. The device of claim 15 , wherein the core comprises a magnetic metal bent into the generally U-shape.

17. The device of claim 15 , wherein the core is staked to the yoke.

18. The device of claim 15 , wherein the electromagnetic operator comprises an operator coil disposed around the core and partially within the yoke.

19. The device of claim 15 , wherein the ends of the two upstanding sides are configured to contact an armature of the movable assembly when the movable assembly is displaced to a closed position by energizing the electromagnetic operator.

20. The device of claim 19 , comprising a gap between the core element and the armature when the movable assembly is displaced to the closed position by energizing the operator.

21. The device of claim 15 , comprising an armature, and wherein the yoke contacts the armature when electromagnetic switching device is closed.

Assignees

• Rockwell Automation Tech Inc

Inventors

• Bock Christopher H
• Wieloch Christopher J
• Kinsella James J
• Dziekonski Stefan T

Classifications

• H01H50/14

  Terminal arrangements {(for coils H01H50/443)} · CPC title

• H01H9/563

  for multipolar switches, e.g. different timing for different phases, selecting phase with first zero-crossing · CPC title

• H01H33/08

  Stationary parts for restricting or subdividing the arc, e.g. barrier plate · CPC title

• H01H50/026

  Details concerning isolation between driving and switching circuit · CPC title

• H01H50/002 Primary

  particular to three-phase electromagnetic relays (synchronous switching H01H9/563) · CPC title