Expansion apparatus for recovering waste heat and waste heat recovery system including the same

Patent metadata

Field	Value
Publication number	US-10358946-B2
Application number	US-201715795634-A
Country	US
Kind code	B2
Filing date	Oct 27, 2017
Priority date	May 11, 2017
Publication date	Jul 23, 2019
Grant date	Jul 23, 2019

Abstract

An expansion apparatus for recovering waste heat may include two or more turbines and a distribution valve distributing working fluid supplied from the boiler to the two or more turbines, wherein the two or more turbines include a power turbine and one or more auxiliary turbines, and the power turbine is configured to receive a larger amount of working fluid than the one or more auxiliary turbines.

First claim

What is claimed is:

1. An expansion apparatus for recovering waste heat, which is disposed between a boiler and a condenser of a waste heat recovery system, the expansion apparatus comprising:
a power turbine and one or more auxiliary turbines; and
a distribution valve distributing working fluid supplied from the boiler to the power turbine and the one or more auxiliary turbines,
wherein a first distribution line and a second distribution line are connected to the distribution valve, wherein the first distribution line is connected to an inlet of the power turbine, and wherein the second distribution line is connected to the one or more auxiliary turbines,
wherein the one or more auxiliary turbines include a first auxiliary turbine and a second auxiliary turbine that are connected in series,
wherein a discharge line is connected to an outlet of the second auxiliary turbine, and
wherein the discharge line joins the first distribution line.

2. The expansion apparatus of claim 1 , wherein the power turbine is configured to receive the working fluid at a first flow rate to generate mechanical energy, wherein the one or more auxiliary turbines are configured to receive the working fluid at a second flow rate to generate mechanical energy, and wherein an amount of working fluid at the first flow rate is configured to be greater than an amount of working fluid at the second flow rate.

3. The expansion apparatus of claim 1 , wherein the power turbine and the one or more auxiliary turbines are removably connected by a clutch.

4. The expansion apparatus of claim 1 , wherein the power turbine is coupled to a motor-generator by a first shaft, and wherein a battery is connected to the motor-generator.

5. The expansion apparatus of claim 1 , wherein the power turbine and the one or more auxiliary turbines are integrated with one another within a single housing.

6. The expansion apparatus of claim 1 , wherein the distribution valve is configured to distribute the working fluid to the power turbine and the one or more auxiliary turbines based on a flow rate of the working fluid that varies depending on an operating condition of an engine.

7. The expansion apparatus of claim 1 , wherein the first and second auxiliary turbines have different capacities.

8. The expansion apparatus of claim 1 , wherein the condenser is connected to an outlet of the power turbine,
wherein the second distribution line is connected to an inlet of the first auxiliary turbine,
wherein a connecting line is connected between an outlet of the first auxiliary turbine and an inlet of the second auxiliary turbine.

9. The expansion apparatus of claim 1 , wherein a flow meter is disposed in at least one of the first and second distribution lines, and wherein an operation of the distribution valve is configured to be controlled based on a flow rate change of the working fluid that is detected by the flow meter.

10. The expansion apparatus of claim 8 , further including:
a heat exchanger transferring heat to the working fluid supplied from the outlet of the first auxiliary turbine to the inlet of the second auxiliary turbine through the connecting line.

11. A waste heat recovery system comprising:
a boiler heating and evaporating working fluid;
an expansion apparatus expanding the working fluid supplied from the boiler to generate mechanical energy; and
a condenser condensing the working fluid discharged from the expansion apparatus,
wherein the expansion apparatus includes a power turbine and one or more auxiliary turbines and a distribution valve distributing the working fluid supplied from the boiler to the power turbine and the one or more auxiliary turbines,
wherein a first distribution line and a second distribution line are connected to the distribution valve, wherein the first distribution line is connected to an inlet of the power turbine, and wherein the second distribution line is connected to the one or more auxiliary turbines,
wherein the one or more auxiliary turbines include a first auxiliary turbine and a second auxiliary turbine that are connected in series,
wherein a discharge line is connected to an outlet of the second auxiliary turbine, and
wherein the discharge line joins the first distribution line.

12. The waste heat recovery system of claim 11 , wherein a motor-generator is connected to the power turbine through a first shaft,
wherein a second shaft is connected to the one or more auxiliary turbines, and
wherein a clutch is located between the first and second shafts.

13. The waste heat recovery system of claim 12 , further including:
an external shaft connected to at least one of the first and second shafts.

14. The waste heat recovery system of claim 13 , wherein a power transmission mechanism is connected to the external shaft.

15. The waste heat recovery system of claim 11 , wherein the one or more auxiliary turbines have a guide groove formed on an internal surface of an inlet chamber into which the working fluid is introduced.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Kia Motors Corporartion

Inventors

• Choi Do Sun

Classifications

• F02C6/18

  using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants (using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10) · CPC title

• F01K23/065 Primary

  the combustion taking place in an internal combustion piston engine, e.g. a diesel engine · CPC title

• F02G5/04

  in combination with other waste heat from combustion engines · CPC title

• F02G5/02

  Profiting from waste heat of exhaust gases · CPC title

• F01K23/08

  with working fluid of one cycle heating the fluid in another cycle · CPC title