Apparatus and method for producing glass products from a glass melt while avoiding bubble formation

Patent metadata

Field	Value
Publication number	US-10358371-B2
Application number	US-201715496713-A
Country	US
Kind code	B2
Filing date	Apr 25, 2017
Priority date	Apr 25, 2016
Publication date	Jul 23, 2019
Grant date	Jul 23, 2019

Abstract

An apparatus and a method for producing glass products from a glass melt, avoiding bubble formation, are disclosed, wherein the apparatus includes a crucible and an internally component for processing the glass melt, and wherein, for heating the glass melt, the apparatus comprises an AC generator which energizes the crucible or stirring crucible via electrical connection elements. The component or stirring system is connected via a current-limiting choke having a variable impedance with the power supply elements. The impedance of the current-limiting choke is adjusted so that a AC density existing in the glass melt lies between a lower limit value and an upper limit value. By means of a choke and by adjusting the impedance it can be achieved that the AC load of the system can be minimized and that simultaneously the water decomposition reaction at the precious metal surfaces can positively be influenced.

First claim

What is claimed is:

1. An apparatus for producing glass products from a glass melt while avoiding bubble formation, the apparatus comprising:
a crucible;
a component, in the crucible, for processing the glass melt; and
an alternating current unit that feeds the crucible with current via power supply elements,
wherein the component is connected to one of the power supply elements of the crucible via a current-limiting choke, wherein the choke has a variable impedance (Z D ).

2. The apparatus according to claim 1 , wherein the crucible is made of a precious metal or a precious metal alloy, and wherein the power supply elements comprise a first heating flange mounted at an upper end of the crucible and a second heating flange being at a lower end of the crucible.

3. The apparatus according to claim 1 , wherein the crucible is a stirring crucible, and wherein the component is a stirring element.

4. The apparatus according to claim 3 , wherein the stirring element has wings, and wherein the impedance (Z D ) of the current-limiting choke is adjusted so that an alternating current density (I) formed in the glass melt, at the ends of the stirrer wings, is between a lower limit value (I min ) and an upper limit value (I max ).

5. The apparatus according to claim 4 , wherein the lower limit value (I min ) corresponds to a minimum required alternating current density that provides, providing at the inner wall of the crucibles, a sufficient direct current buffer which can prevent water decomposition reactions inducing a formation of bubbles, and the upper limit value (I max ) corresponds to a maximum permissible alternating current density above which bubbles are formed in the glass melt, at the stirring wings ends and/or in the region of the power supply elements.

6. The apparatus according to claim 4 , wherein the impedance (Z D ) of the current-limiting choke depends on at least one of the following parameters:
the frequency of a heating current being produced by the alternating current unit;
the material of the stirring crucible, the stirring element, and/or the power supply elements;
the geometry, including a material thickness of, the stirring crucible, the stirring element and/or the power supply elements;
the impedances of the power supply elements of the contact connection element and/or of their supply lines; and
the type of glass used, the type and quantity of redox elements used in the glass melt.

7. The apparatus according to claim 4 , wherein in an event that the existing alternating current density (I) reaches or exceeds the upper limit value (Imax), the regulated direct current source is activated.

8. The apparatus according to claim 1 , further comprising a regulated direct current source that is connected in parallel to the current-limiting choke.

9. The apparatus according to claim 1 , further comprising a contacting flange contacting the current-limiting choke with the crucible.

10. The apparatus according to claim 8 , wherein the regulated direct current source comprises an inductance (L) which prevents the direct current source from alternating current influences coming from heating currents.

11. The apparatus according to claim 1 , wherein the alternating current unit is a heating transformer, and wherein adjustment of the impedance (Z D ) of the current-limiting choke is made via taps and resistors of the heating transformer.

12. The apparatus according to claim 1 , wherein the crucible is used in a in a tube drawing device, and wherein the element in the crucible is a tube or hollow needle by which tube glass is drawn from the glass melt by applying the Vello method.

13. The apparatus according to claim 1 , wherein the crucible is made of a Pt—Rh alloy.

14. The apparatus according to claim 1 , wherein the component is a stirrer or a stirring needle.

15. A method for the production of glass products from a glass melt while avoiding formation of bubbles, comprising the steps of:
processing the glass melt in a crucible with a component in the crucible; and
heating the crucible with power supply elements that are connected to an alternating current generator, wherein the component in the crucible is connected with the power supply elements of the crucibles via a current-limiting choke having a variable impedance (Z D ).

16. The method according to claim 15 , wherein the component is a stirrer having stirrer wings, and wherein the impedance (Z D ) of the current-limiting choke is adjusted so that alternating current density (I) existing in the glass melt, at the ends of the stirring wings, is between a lower limit value (I min ) and an upper limit value (I max ).

17. The method according to claim 16 , wherein the lower limit value (I min ) specifies a minimum required alternating current density, so that at the inner wall of the crucible a sufficient direct current buffer which prevents water decomposition reactions from inducing the formation of bubbles, and that the upper limit value (I max ) specifies a maximum permissible alternating current density above which bubbles occur in the glass melt, at the stirring wings ends and/or in the region of the power supply elements.

18. The method according to one of claim 15 , wherein the current-limiting choke is connected with the crucible.

19. The method according to one of the claim 16 , wherein the impedance (Z D ) of the current-limiting choke depends on at least one of the following parameters:
the frequency of a heating current being produced by the alternating current unit;
the material of the stirring crucible, the stirring element, and/or the power supply elements;
the geometry, including a material thickness of, the stirring crucible, the stirring element and/or the power supply elements;
the impedances of the power supply elements of the contact connection element and/or of their supply lines; and
the type of glass used, the type and quantity of redox elements used in the glass melt.

Assignees

• Schott Ag

Inventors

• Duch Klaus-Dieter
• Claussen Olaf
• Pfeiffer Thomas
• Weidmann Günter
• Wurm Reinhard

Classifications

• C03B5/0272

  Pot furnaces · CPC title

• C03B5/187 Primary

  with moving elements · CPC title

• C03B5/24

  Automatically regulating the melting process · CPC title

• C03B5/1675

  Platinum group metals · CPC title

• C03B5/163

  Electrochemical treatments, e.g. to prevent bubbling or to create bubbles (C03B5/1672, C03B5/185 take precedence) · CPC title