Catheter with tapering outer diameter

Patent metadata

Field	Value
Publication number	US-10357631-B2
Application number	US-201514725108-A
Country	US
Kind code	B2
Filing date	May 29, 2015
Priority date	May 29, 2015
Publication date	Jul 23, 2019
Grant date	Jul 23, 2019

Abstract

In some examples, a catheter comprises an inner liner, an outer jacket, and a structural support member positioned between at least a portion of the inner liner and the outer jacket. The inner liner, the outer jacket, and the structural support member define a catheter body that comprises a proximal portion having a first outer diameter, a distal portion having a second outer diameter less than the first outer diameter, the distal portion including a distal end of the catheter body, and a medial portion positioned between the proximal portion and the distal portion, the medial portion tapering from the first outer diameter to the second outer diameter.

First claim

What is claimed is:

1. A catheter comprising:
an inner liner defining an inner lumen;
an outer jacket;
a structural support member positioned between at least a portion of the inner liner and the outer jacket and comprising a coil defining a plurality of turns, the plurality of turns comprising a first turn and a second turn; and
a support layer comprising an adhesive, wherein the support layer mechanically connects the structural support member to the inner liner and is positioned in a space defined by a first surface of the first turn of the coil and a second surface of the second turn of the coil such that the support layer extends from the first surface to the second surface, and wherein the structural support member and the inner liner are not adhered to the outer jacket with adhesive,
wherein the inner liner, the outer jacket, the support layer, and the structural support member define an elongated body extending between a proximal end and a distal end, the elongated body comprising:
a proximal portion having a first outer diameter;
a distal portion having a second outer diameter less than the first outer diameter, the distal portion including the distal end of the elongated body; and
a medial portion positioned between the proximal portion and the distal portion, the medial portion continuously tapering from the first outer diameter to the second outer diameter.

2. The catheter of claim 1 , wherein the proximal portion includes the proximal end of the elongated body.

3. The catheter of claim 1 , wherein the medial portion has a length of about 2.5 centimeters to about 7.6 centimeters.

4. The catheter of claim 1 , wherein only one structural support member is positioned between the outer jacket and the inner liner.

5. The catheter of claim 4 , wherein the structural support member is a single coil that progressively changes in pitch as it extends distally through the elongated body.

6. The catheter of claim 5 , wherein a first pitch of the single coil in the proximal portion of the elongated body is about 0.00225 inches (about 0.057 mm), a second pitch of the single coil in the medial portion of the elongated body is about 0.00250 inches (about 0.064 mm), a third pitch of the single coil in the distal portion of the elongated body is 0.0030 inches (about 0.076 mm), and a fourth pitch of the single coil in the distal portion of the elongated body is 0.0070 inches (about 0.18 mm).

7. The catheter of claim 4 , wherein the coil tapers in outer diameter along the medial portion.

8. The catheter of claim 1 , wherein the catheter has only one inner liner.

9. The catheter of claim 8 , wherein the inner liner is seamless.

10. The catheter of claim 8 , wherein the inner liner tapers through the medial portion of the elongated body from a first inner diameter in the proximal portion of the elongated body to a second inner diameter in the distal portion of the elongated body, the second inner diameter being less than the first inner diameter.

11. The catheter of claim 8 , wherein an inner diameter of the inner liner is substantially constant.

12. The catheter of claim 1 , wherein the outer jacket comprises a plurality of sections having different durometers.

13. The catheter of claim 1 , wherein the outer jacket comprises a heat-shrinkable material, the outer jacket being heat shrunk over the support layer and the structural support member.

14. The catheter of claim 1 , wherein at least a part of the proximal portion adjacent to the medial portion has a constant outer diameter substantially equal to the first outer diameter.

15. The catheter of claim 1 , wherein at least a part of the distal portion adjacent to the medial portion has a constant outer diameter substantially equal to the second outer diameter.

16. The catheter of claim 1 , wherein the first outer diameter is about 6 French and the second outer diameter is about 5 French.

17. The catheter of claim 1 , wherein the first outer diameter is about 4 French and the second outer diameter is about 3 French.

18. The catheter of claim 1 , wherein the elongated body is a unitary body devoid of any joints between the proximal, medial, and distal portions.

19. The catheter of claim 1 , wherein a rate of change of an outer diameter of the medial portion from the first outer diameter to the second outer diameter is linear.

20. The catheter of claim 1 , wherein the structural support member is a single wire defining the coil, the coil changing in outer diameter and inner diameter, and changing in pitch along a length of the coil.

21. The catheter of claim 1 , wherein no material is present between at least a portion of the structural support member and the outer jacket.

22. The catheter of claim 1 , wherein the support layer is not positioned between the structural support member and the outer jacket.

23. A catheter comprising:
a seamless inner liner extending between a proximal end and a distal end, the inner liner defining an inner lumen;
an outer jacket;
a coil member positioned between at least a portion of the seamless inner liner and the outer jacket, the coil member defining a plurality of turns comprising a first turn and a second turn; and
a support layer comprising an adhesive, wherein the support layer adheres the coil member to the seamless inner liner and is positioned in a space defined by a first surface of the first turn of the coil member and a second surface of the second turn of the coil member such that the support layer extends from the first surface to the second surface, and wherein the coil member and the seamless inner liner are not adhered to the outer jacket with adhesive,
wherein the seamless inner liner, the outer jacket, the support layer, and the coil member define an elongated body tapering from a first outer diameter at a proximal portion to a second outer diameter at a distal portion, the second outer diameter being less than the first outer diameter,
wherein the coil member tapers in outer diameter from the first outer diameter to the second outer diameter, and
wherein the proximal portion includes the proximal end of the seamless inner liner and the distal portion includes the distal end of the seamless inner liner.

24. The catheter of claim 23 , wherein the elongated body further comprises a medial portion positioned between the proximal portion and the distal portion, the medial portion continuously tapering from the first diameter to the second diameter.

25. The catheter of claim 24 , wherein the coil member progressively changes in pitch in the medial portion.

26. The catheter of claim 23 , wherein the proximal and distal portions each have a constant outer diameter.

27. The catheter of claim 23 , wherein only one coil member is positioned between the outer jacket and the inner liner, the coil member devoid of any joints.

28. The catheter of claim 23 , wherein the seamless inner liner tapers from a first inner diameter in the proximal portion of the elongated body to a second inner diameter in the distal portion of the elongated body, the second inner diameter being less than the first inner diameter.

29. The catheter of claim 23 , wherein an inner diameter of the inner liner is substantially constant.

30. The catheter of claim 24 , wherein the coil member continuously tapers in outer diameter along the medial portion.

Assignees

• Covidien Lp

Inventors

• Jackson Brad
• Williams Rick
• Nguyen John
• Huynh Anthony

Classifications

• A61M2025/0057

  Catheters delivering medicament other than through a conventional lumen, e.g. porous walls or hydrogel coatings · CPC title

• A61M25/0012

  with embedded structures, e.g. coils, braids, meshes, strands or radiopaque coils · CPC title

• A61M25/0053 Primary

  having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid · CPC title

• A61M2210/12

  Blood circulatory system · CPC title

• B29C53/00

  Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor (B29C61/10 takes precedence) · CPC title