Composite structure

Patent metadata

Field	Value
Publication number	US-10356894-B2
Application number	US-201414245410-A
Country	US
Kind code	B2
Filing date	Apr 4, 2014
Priority date	May 3, 2013
Publication date	Jul 16, 2019
Grant date	Jul 16, 2019

Abstract

A composite structure is provided. The structure is formed of rigid composite material in which particulates or fibers reinforce a polymer matrix. The structure has first and second electrically conductive metallic meshes embedded therein, and respective electrodes electrically connected to the meshes. The first and second meshes are electrically isolated from each other in the composite material so that the meshes can be held at different electrical potentials to each other. In use, an electrical unit can be provided to electrically bridge the first and second meshes such that electrical signals can be transmitted between the electrodes and the electrical unit via the meshes.

First claim

I claim:

1. A composite structure formed of rigid composite material in which particulates or fibres reinforce a polymer matrix, the composite structure comprising:
a first layer of the composite material;
a second layer of the composite material;
an insulating barrier formed in a third layer of the composite material and disposed between the first layer and the second layer, the first layer, the second layer and the third layer being different layers;
a first electrically conductive metallic mesh embedded in the first layer;
a second electrically conductive metallic mesh embedded in the second layer; and
respective electrodes electrically connected to the first and second meshes,
wherein the first and second meshes are electrically isolated from each other by the insulating barrier, and the first mesh has an electrical potential that is different from the electrical potential of the second mesh; and
an electrical unit that is electrically connected between the first and second meshes,
wherein electrical signals are transmitted between the electrodes and the electrical unit via the first and second meshes.

2. The composite structure according to claim 1 , wherein the electrical signals are power and/or communication signals.

3. The composite structure according to claim 1 , wherein continuous fibres reinforce the polymer matrix.

4. The composite structure according to claim 3 , wherein the continuous fibres are carbon fibres.

5. The composite structure according to claim 1 , wherein the first and second meshes are further electrically isolated from each other by another insulating barrier formed in the composite material.

6. The composite structure according to claim 1 , further including a power source which supplies electrical power to the electrodes and can thereby power the electrical unit.

7. The composite structure according to claim 1 , the electrical unit including a plurality of electrical units which are electrically connected between the first and second meshes.

8. The composite structure according to claim 7 , wherein
each of the plurality of electrical units has an electrode in electrical contact with the first mesh and an electrode in electrical contact with the second mesh, and
electrical signals are transmitted between the each of the plurality of electrical units via the first and second meshes.

9. The composite structure according to claim 1 , further comprising:
a power source connected to at least one of the first mesh and the second mesh, such that the at least one of the first mesh and the second mesh to which the power source is connected provides electrical heating to the composite structure.

10. The composite structure according to claim 1 , wherein the composite structure is used on a vehicle.

11. The composite structure according to claim 1 , which is a rigid raft for a gas turbine engine, wherein the raft has an electrical system in which flexible printed circuit boards are embedded in the composite material.

12. The composite structure according to claim 1 , wherein at least one of the first and second meshes is an earthing mesh, which protects the structure against electrical interference and/or surges.

13. The composite structure according to claim 1 , wherein the insulating barrier is made of an insulating material and each of the first layer and the second layer are made of a material that is different from the insulating material of the insulating barrier.

14. A gas turbine engine, comprising:
the composite structure according to claim 1 .

15. A method comprising:
transmitting electrical signals with the composite structure according to claim 1 , via the first and second meshes between the electrodes and at least one of the electrical unit, the at least one of the electrical unit being electrically connected between the first and second meshes.

Assignees

• Rolls Royce Plc

Inventors

• Zizzo Claudio

Classifications

• F05D2300/10

  Metals, alloys or intermetallic compounds · CPC title

• Y02T50/672

  Cross-Sectional Technologies · mapped topic

• H01B1/24

  the conductive material comprising carbon-silicon compounds, carbon or silicon · CPC title

• F05D2300/614

  Fibres or filaments · CPC title

• F05D2300/6012

  Woven fabrics · CPC title