Rotary electric machine

Patent metadata

Field	Value
Publication number	US-10355547-B2
Application number	US-201715784292-A
Country	US
Kind code	B2
Filing date	Oct 16, 2017
Priority date	May 23, 2017
Publication date	Jul 16, 2019
Grant date	Jul 16, 2019

Abstract

Phase windings are configured radially inside first coil ends by connecting together tip portions of first terminals that are bent so as to extend outward from slots that are six slots apart, and radially outside the first coil ends by connecting together tip portions of second terminals that are bent so as to extend outward from slots that are five slots apart, and also connecting together tip portions of second terminals that are bent so as to extend outward from slots that are seven slots apart in modified positions of an inserted slot group, and by connecting together tip portions of second terminals that are bent so as to extend outward from slots that are six slots apart in regions other than the modified positions of the inserted slot group.

First claim

What is claimed is:

1. A rotary electric machine that is driven by a three-phase alternating-current, said rotary electric machine comprising:
an annular stator core in which slots are formed at a ratio of n slots per phase per pole, where n is an integer that is greater than or equal to 2; and
a stator that comprises a stator winding that is mounted to said stator core,
wherein:
said stator winding comprises a plurality of distributed-winding coils that are each constituted by a conductor;
each of said plurality of coils comprises:
2x slot-inserted portions that are inserted into said slots, where x is a natural number that is greater than or equal to 1;
(2x−1) return portions that link said 2x slot-inserted portions consecutively by alternately connecting first end portions and second end portions in an axial direction of said stator core;
a first terminal that extends outward from a slot-inserted portion that is positioned at a first end of said consecutive slot-inserted portions; and
a second terminal that extends outward from a slot-inserted portion that is positioned at a second end of said consecutive slot-inserted portions;
first terminals that constitute phase windings of said stator winding among said first terminals extend outward individually from a radially innermost position of each of said slots such that a direction of bending in a circumferential direction after extending outward from said slots is changed alternately in groups of n;
second terminals that constitute phase windings of said stator winding among said second terminals extend outward individually from a radially outermost position of each of said slots such that a direction of bending in a circumferential direction after extending outward from said slots is changed alternately in groups of n; and
said phase windings are configured in a first group of a group of said first terminals and a group of said second terminals by connecting together tip portions of terminals that are bent so as to extend outward from slots that are 3n slots apart and approach each other, and in a second group of said group of first terminals and said group of second terminals by connecting together tip portions of terminals that are bent so as to extend outward from slots that are (3n+1) slots apart and approach each other and also connecting together tip portions of terminals that are bent so as to extend outward from slots are (3n−1) slots apart and approach each other in modified positions of an inserted slot group, and by connecting together tip portions of terminals that are bent so as to extend outward from slots that are 3n slots apart and approach each other in regions other than said modified positions of said inserted slot group.

2. The rotary electric machine according to claim 1 , wherein:
among said first terminals, first terminals that are bent in a similar or identical direction to return portions that are radially adjacent to said first terminals are displaced radially inward relative to first terminals that are bent in an opposite direction to return portions that are radially adjacent to said first terminals; and
among said second terminals, second terminals that are bent in a similar or identical direction to return portions that are radially adjacent to said second terminals are displaced radially outward relative to second terminals that are bent in an opposite direction to return portions that are radially adjacent to said second terminals.

3. The rotary electric machine according to claim 1 , wherein:
said conductors are jointless continuous conductor wires that are covered in insulation; and
said coils are mounted to said stator core at a pitch of one slot so as to be equal in number to said slots.

4. The rotary electric machine according to claim 3 , wherein:
among said first terminals, first terminals that are bent in a similar or identical direction to return portions that are radially adjacent to said first terminals are displaced radially inward relative to first terminals that are bent in an opposite direction to return portions that are radially adjacent to said first terminals; and
among said second terminals, second terminals that are bent in a similar or identical direction to return portions that are radially adjacent to said second terminals are displaced radially outward relative to second terminals that are bent in an opposite direction to return portions that are radially adjacent to said second terminals.

5. The rotary electric machine according to claim 3 , wherein each of said phase windings is configured by connecting said coils that are mounted to said stator core in order of arrangement in an identical circumferential direction.

6. The rotary electric machine according to claim 5 , wherein:
among said first terminals, first terminals that are bent in a similar or identical direction to return portions that are radially adjacent to said first terminals are displaced radially inward relative to first terminals that are bent in an opposite direction to return portions that are radially adjacent to said first terminals; and
among said second terminals, second terminals that are bent in a similar or identical direction to return portions that are radially adjacent to said second terminals are displaced radially outward relative to second terminals that are bent in an opposite direction to return portions that are radially adjacent to said second terminals.

Assignees

• Mitsubishi Electric Corp
• Mistubishi Electric Corp

Inventors

• Hino Tatsuro
• Nakamura Masashi
• Egashira Kohei

Classifications

• H02K3/50

  Fastening of winding heads, equalising connectors, or connections thereto · CPC title

• H02K1/165

  Shape, form or location of the slots · CPC title

• H02K3/521

  applicable to stators only · CPC title

• H02K3/48

  in slots · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title