Noise reduction unit

Patent metadata

Field	Value
Publication number	US-10355418-B2
Application number	US-201816018311-A
Country	US
Kind code	B2
Filing date	Jun 26, 2018
Priority date	Jun 27, 2017
Publication date	Jul 16, 2019
Grant date	Jul 16, 2019

Abstract

A noise reduction unit (100) is equipped with a noise filter (10), a housing (80) which houses the noise filter, and a sealing material (90) which is charged in the housing. The noise filter is equipped with conductors (20) having respective winding portions (21) and a ring-shaped core (30) which is made of a magnetic material and is inserted through the winding portions of the conductors. In the housing, a mounting portion (83) for the ring-shaped core has recesses (84) that are recessed in a direction going away from the ring-shaped core and support portions (83b) that support the ring-shaped core so that gaps (S) are formed between the ring-shaped core and the bottom surfaces of the respective recesses. The sealing material goes into the gaps and comes into contact with both of the ring-shaped core and the bottom surfaces of the recesses in the mounting portion.

First claim

The invention claimed is:

1. A noise reduction unit comprising:
a conductor having a winding portion;
a ring-shaped core made from a magnetic material and being inserted through the winding portion;
a housing holding the conductor and the ring-shaped core, the housing having, at a mounting portion for the ring-shaped core, a recess concaving in a direction away from the ring-shaped core; and a support portion supporting the ring-shaped core to have a gap between a bottom surface of the recess and the ring-shaped core; and
a sealing material charged in the housing, the sealing material being placed into the gap and contacting both of the bottom surface of the recess and the ring-shaped core at the mounting portion,
wherein at least part of side wall surface of the recess is inclined so that an opening space of the recess increases with distance from the bottom surface of the recess in its recessing direction.

2. The noise reduction unit according to claim 1 , wherein
a ring-shaped core is formed by a plurality of divisional parts, and at least one divisional part inserted through the winding portion of the conductor has a straight shape.

3. The noise reduction unit according to claim 1 , wherein the recess comprises a plurality of recesses configured to be arranged at intervals in a width direction.

4. The noise reduction unit according to claim 3 , wherein the plurality of recesses comprise a central recess, wherein the width of the central recess is greater than the width of at least one other recess.

5. The noise reduction unit according to claim 1 , wherein the entirety of the winding portion is located outside the gap.

6. A noise reduction unit comprising:
a conductor having a winding portion;
a ring-shaped core made from a magnetic material and being inserted through the winding portion;
a housing holding the conductor and the ring-shaped core, the housing having, at a mounting portion for the ring-shaped core, a recess concaving in a direction away from the ring-shaped core; and a support portion supporting the ring-shaped core to have a gap between a bottom surface of the recess and the ring-shaped core; and
a sealing material charged in the housing, the sealing material being placed into the gap and contacting both of the bottom surface of the recess and the ring-shaped core at the mounting portion,
wherein the support portion has a projection-strip-shape to project from the bottom surface of the recess and to extend in a direction crossing a circumferential direction of the ring-shaped core at the mounting portion.

7. A noise reduction unit comprising:
a conductor having a winding portion;
a ring-shaped core made from a magnetic material and being inserted through the winding portion:
a housing holding the conductor and the ring-shaped core, the housing having, at a mounting portion for the ring-shaped core, a recess concaving in a direction away from the ring-shaped core; and a support portion supporting the ring-shaped core to have a gap between a bottom surface of the recess and the ring-shaped core; and
a sealing material charged in the housing, the sealing material being placed into the gap and contacting both of the bottom surface of the recess and the ring-shaped core at the mounting portion,
wherein the support portion projects from the bottom surface of the recess and are tapered in such a manner that the area of a cross section taken perpendicularly to the projection direction of each of the support portions is smaller at a position where the support portion is in contact with the ring-shaped core than at a position where the support portion connects to the bottom surface of recess.

Assignees

• Yazaki Corp
• Toyota Motor Co Ltd

Inventors

• Iizuka Hayato
• Kayo Kazuma
• Aihara Hiroshi

Classifications

• H01F17/062 Primary

  Toroidal core with turns of coil around it · CPC title

• H02G3/081

  Bases, casings or covers · CPC title

• H02G3/0487

  with a non-circular cross-section (H02G3/0468, H02G3/0475 take precedence) · CPC title

• H01F27/022

  Encapsulation · CPC title

• H01F17/06

  with core substantially closed in itself, e.g. toroid · CPC title