Intermediate transfer belt, image forming apparatus, and method for producing intermediate transfer belt

Patent metadata

Field	Value
Publication number	US-10353322-B2
Application number	US-201715712401-A
Country	US
Kind code	B2
Filing date	Sep 22, 2017
Priority date	Sep 30, 2016
Publication date	Jul 16, 2019
Grant date	Jul 16, 2019

Abstract

An endless intermediate transfer belt includes a substrate layer, and a surface layer to be disposed on the substrate layer. The surface layer is configured by a polymerized cured product of a radical polymerizable composition including a radical polymerizable monomer having a radical polymerizable functional group, an oxime ester-based photopolymerization initiator having a carbazole structure, and a metal oxide particle subjected to surface treatment. The radical polymerizable functional group corresponds to one or both of an acryloyl group and a methacryloyl group. The metal oxide particle subjected to surface treatment includes a metal oxide particle, and a substance for support, to be supported on a surface of the metal oxide particle.

First claim

What is claimed is:

1. An endless intermediate transfer belt comprising a substrate layer, and a surface layer to be disposed on the substrate layer, wherein
the surface layer is configured by a polymerized cured product of a radical polymerizable composition comprising a radical polymerizable monomer having a radical polymerizable functional group, an oxime ester-based photopolymerization initiator having a carbazole structure, and a metal oxide particle subjected to surface treatment,
the radical polymerizable functional group corresponds to one or both of an acryloyl group and a methacryloyl group,
the metal oxide particle subjected to surface treatment comprises a metal oxide particle, and a substance for support, to be supported on a surface of the metal oxide particle,
the photopolymerization initiator is a compound represented by general formula (1):

wherein R 1 represents a C 1-20 alkyl group, a C 6-30 aryl group, a C 7-30 arylalkyl group or a cyano group, each hydrogen atom of the alkyl group, the aryl group and the arylalkyl group represented by R 1 may be independently optionally replaced by —OR 11 , —COR 11 , —SR 11 , —NR 12 R 13 , —NCOR 12 , —OCOR 13 , —CN, —NO 2 , a halogen atom, —CR 11 ═CR 12 R 13 or —CO—CR 11 ═CR 12 R 13 , and R 11 , R 12 , and R 13 each represent a hydrogen atom, a C 1-20 alkyl group, a C 6-30 aryl group, a C 7-30 arylalkyl group or a C 2-20 heterocyclic group;
R 2 represents R 21 or OR 21 , R 21 represents a C 1-20 alkyl group, a C 6-30 aryl group or a C 7-30 arylalkyl group, and each hydrogen atom of the alkyl group, the aryl group and the arylalkyl group represented by R 21 may be independently optionally replaced by a halogen atom;
R 3 represents a C 1-20 alkyl group, a C 6-30 aryl group or a C 7-30 arylalkyl group;
an alkylene moiety of a substituent represented by each of R 1 , R 3 , R 11 , R 12 , and R 13 may be interrupted by an unsaturated bond, an ether bond, a thioether bond, an ester bond, a thioester bond, an amide bond or a urethane bond once to 5 times, an alkyl moiety of the substituent may be branched alkyl or cyclic alkyl, a terminal of the substituent may be an unsaturated bond, and R 3 may be taken together with a benzene ring of the carbazole structure to form a ring; and
Y represents a nitro group or a substituent represented by any one of chemical formulae (Y-1) to (Y-19):

2. The intermediate transfer belt according to claim 1 , wherein the polymerized cured product comprises tertiary amine.

3. The intermediate transfer belt according to claim 1 , wherein
the radical polymerizable monomer has number a of alkylene oxide structure(s) and number b of the radical polymerizable functional group(s),
the alkylene oxide structure comprises an alkylene group having 2 or more carbon atoms, and
both a and b represent a positive integer, and satisfy the following expressions (1) and (2):
a/b≤ 5  (1)

b≤ 3  (2).

4. The intermediate transfer belt according to claim 3 , wherein a and b further satisfy the following expression (3):
a/b≤ 3  (3).

5. The intermediate transfer belt according to claim 3 , wherein the alkylene group has independently 2 to 5 carbon atoms.

6. The intermediate transfer belt according to claim 1 , wherein the substance for support has a radical polymerizable functional group.

7. An image forming apparatus comprising an intermediate transfer belt that transfers a toner image formed on a photoconductor to a recording medium, and a cleaning member that has elasticity and that abuts with the intermediate transfer belt to remove an attachment on the intermediate transfer belt, wherein
the intermediate transfer belt is the intermediate transfer belt according to claim 1 .

8. A method for producing an endless intermediate transfer belt comprising a substrate layer, and a surface layer to be disposed on the substrate layer, the method comprising:
coating the substrate layer with a radical polymerizable composition comprising a radical polymerizable monomer having one or both of an acryloyl group and a methacryloyl group, a photopolymerization initiator, and a metal oxide particle subjected to surface treatment as a metal oxide particle that supports a substance for support, to form a coating film of the radical polymerizable composition on the substrate layer; and
irradiating the coating film with actinic radiation to polymerize the radical polymerizable monomer, thereby forming the surface layer, wherein
the photopolymerization initiator is a compound represented by general formula (1):

wherein R 1 represents a C 1-20 alkyl group, a C 6-30 aryl group, a C 7-30 arylalkyl group or a cyano group, each hydrogen atom of the alkyl group, the aryl group and the arylalkyl group represented by R 1 may be independently optionally replaced by —OR 11 , —COR 11 , —SR 11 , —NR 12 R 13 , —NCOR 12 , —OCOR 13 , —CN, —NO 2 , a halogen atom, —CR 11 ═CR 12 R 13 or —CO—CR 11 ═CR 12 R 13 , and R 11 R 12 , and R 13 each represent a hydrogen atom, a C 1-20 alkyl group, a C 6-30 aryl group, a C 7-30 arylalkyl group or a C 2-20 heterocyclic group;
R 2 represents R 21 or OR 21 , R 21 represents a C 1-20 alkyl group, a C 6-30 aryl group or a C 7-30 arylalkyl group, and each hydrogen atom of the alkyl group, the aryl group and the arylalkyl group represented by R 21 may be independently optionally replaced by a halogen atom;
R 3 represents a C 1-20 alkyl group, a C 6-30 aryl group or a C 7-30 arylalkyl group;
an alkylene moiety of a substituent represented by each of R 1 , R 3 , R 11 , R 12 , and R 13 may be interrupted by an unsaturated bond, an ether bond, a thioether bond, an ester bond, a thioester bond, an amide bond or a urethane bond once to 5 times, an alkyl moiety of the substituent may be branched alkyl or cyclic alkyl, a terminal of the substituent may be an unsaturated bond, and R 3 may be taken together with a benzene ring of the carbazole structure to form a ring; and
Y represents a nitro group or a substituent represented by any one of chemical formulae (Y-1) to (Y-19):

Assignees

• Konica Minolta Inc

Inventors

• Honya Akihiro
• Sasaki Teruo
• Yabuki Shinichi
• Kanda Junji

Classifications

• G03G15/162 Primary

  details of the the intermediate support, e.g. chemical composition · CPC title

• G03G2215/0129

  horizontal medium transport path at the secondary transfer · CPC title

• C08F2/48

  by ultraviolet or visible light · CPC title

• G03G15/0189

  primary transfer to an intermediate transfer belt (G03G15/0184 takes precedence) · CPC title

• G03G15/1685 Primary

  Structure, details of the transfer member, e.g. chemical composition · CPC title