Dual rack and pinion rotational inerter system and method for damping movement of a flight control surface of an aircraft

Patent metadata

Field	Value
Publication number	US-10352389-B2
Application number	US-201816159636-A
Country	US
Kind code	B2
Filing date	Oct 13, 2018
Priority date	May 19, 2016
Publication date	Jul 16, 2019
Grant date	Jul 16, 2019

Abstract

There is provided a dual rack and pinion rotational inerter system for damping movement of a flight control surface of an aircraft having a support structure. The system has a flexible holding structure disposed between the flight control surface and the support structure. The system has a dual rack and pinion assembly held by the flexible holding structure. The system has a first terminal and a second terminal, coupled to the dual rack and pinion assembly. The first terminal is coupled to the flight control surface. The system has a pair of inertia wheels coupled to the flexible holding structure. The system has an axle element inserted through the inertia wheels, the flexible holding structure, and the dual rack and pinion assembly, such that when the flight control surface rotates, the dual rack and pinion rotational inerter system translates and rotates, and movement of the flight control surface is dampened.

First claim

What is claimed is:

1. A dual rack and pinion rotational inerter system for damping movement of a flight control surface of an aircraft having a support structure, the dual rack and pinion rotational inerter system comprising:
a flexible holding structure disposed between the flight control surface and the support structure;
a dual rack and pinion assembly held by the flexible holding structure;
a first terminal and a second terminal, each coupled to the dual rack and pinion assembly, the first terminal further coupled to the flight control surface;
a pair of inertia wheels coupled to the flexible holding structure; and
an axle element inserted through the pair of inertia wheels, the flexible holding structure, and the dual rack and pinion assembly, such that when the flight control surface rotates, the dual rack and pinion rotational inerter system translates and rotates, such that movement of the flight control surface is dampened.

2. The system of claim 1 , further comprising a plurality of rod bearings inserted into interior corners of the flexible holding structure.

3. The system of claim 1 , further comprising a sleeve element surrounding a central rectangular portion of the axle element.

4. The system of claim 1 , wherein the flexible holding structure comprises one of a clamping holding structure, and a thin section flexure holding structure.

5. The system of claim 1 , wherein the dual rack and pinion assembly comprises a first rack, a second rack, and a pinion engaged to and between the first rack and the second rack.

6. The system of claim 5 , wherein rotation of the flight control surface causes translational movement, via a pivot element, of the first rack relative to the second rack, along a longitudinal inerter axis, which causes rotational movement of the pinion and the pair of inertia wheels, such that the rotational movement of the pinion is resisted by the pair of inertia wheels, and there is no incidental motion.

7. The system of claim 5 , wherein the first terminal comprises a first spherical bearing having a first end coupled to the first rack, and having a second end coupled to the flight control surface, via a pivot element, and further wherein the second terminal comprises a second spherical bearing having a first end coupled to the second rack, and having a second end coupled to the support structure.

8. The system of claim 1 , wherein when the movement of the flight control surface is dampened, an increased flutter suppression of the flight control surface is obtained, resulting in an improved hydraulic application stability and an increased efficient flight control actuation.

9. The system of claim 1 , wherein the flight control surface comprises an aileron, and the support structure comprises one of, a wing, a wing portion support structure, and a wing spar.

10. An aircraft, comprising:
a flight control surface pivotably coupled to a support structure;
one or more actuators actuating the flight control surface; and
at least one dual rack and pinion rotational inerter system for damping movement of the flight control surface of the aircraft, the at least one dual rack and pinion rotational inerter system comprising:
a flexible holding structure disposed between the flight control surface and the support structure of the aircraft;
a dual rack and pinion assembly held by the flexible holding structure;
a first terminal and a second terminal, each coupled to the dual rack and pinion assembly, the first terminal further coupled to the flight control surface, and the second terminal further coupled to the support structure;
a pair of inertia wheels coupled to the flexible holding structure; and
an axle element inserted through the pair of inertia wheels, the flexible holding structure, and the dual rack and pinion assembly, such that when the flight control surface rotates, the at least one dual rack and pinion rotational inerter system translates and rotates, such that movement of the flight control surface is dampened.

11. The aircraft of claim 10 , wherein the dual rack and pinion assembly comprises a first rack, a second rack, and a pinion engaged to and between the first rack and the second rack, and further wherein the first terminal comprises a first spherical bearing having a first end coupled to the first rack, and having a second end coupled to the flight control surface, via a pivot element, and further wherein the second terminal comprises a second spherical bearing having a first end coupled to the second rack, and having a second end coupled to the support structure.

12. The aircraft of claim 11 , wherein rotation of the flight control surface causes translational movement, via the pivot element, of the first rack relative to the second rack, along a longitudinal inerter axis, which causes rotational movement of the pinion and the pair of inertia wheels, such that the rotational movement of the pinion is resisted by the pair of inertia wheels, and there is no incidental motion.

13. The aircraft of claim 11 , wherein the axle element couples a rotational movement of the pair of inertia wheels and the pinion, and further wherein the axle element controls a clamping force of the flexible holding structure, and controls a slide friction of the pair of inertia wheels.

14. The aircraft of claim 10 , wherein the one or more actuators comprise one or more hydraulic actuators, each of the one or more actuators comprising a piston coupled to a piston rod, the piston slidable within an actuator housing, and further comprising a rod end and a cap end axially movable relative to one another in response to pressurized hydraulic fluid acting on one or both sides of the piston.

15. A method for damping movement of a flight control surface of an aircraft having a support structure, the method comprising the steps of:
installing at least one dual rack and pinion rotational inerter system between the flight control surface and the support structure, the at least one dual rack and pinion rotational inerter system comprising:
a flexible holding structure;
a dual rack and pinion assembly held by the flexible holding structure;
a first terminal and a second terminal, each coupled to the dual rack and pinion assembly, the first terminal further coupled to the flight control surface, and the second terminal further coupled to the support structure;
a pair of inertia wheels coupled to the flexible holding structure; and
an axle element inserted through the pair of inertia wheels, the flexible holding structure, and the dual rack and pinion assembly;

rotating the flight control surface using one or more actuators, to cause the at least one dual rack and pinion rotational inerter system, via a pivot element, to translate along a longitudinal inerter axis, and to rotate; and
damping movement of the flight control surface, using the at least one dual rack and pinion rotational inerter system.

16. The method of claim 15 , wherein installing the at least one dual rack and pinion rotational inerter system further comprises installing the at least one dual rack and pinion rotational inerter system with the dual rack and pinion assembly comprising a first rack, a second rack, and a pinion engaged to and between the first rack and the second rack, and with the first terminal comprising a first spherical bearing having a first end coupled to the first rack, and having a second end coupled to the flight control surface, via the pivot element, and with the second terminal comprising a second spherical bearing having a first end coupled to the second rack, and having a second end coupl

Assignees

• Boeing Co

Inventors

• Fox Michael T
• Roach Jeffrey M
• Howell Eric A

Classifications

• F16H25/2233

  with cages or means to hold the balls in position · CPC title

• F16F2222/08

  Inertia · CPC title

• F16F2232/06

  Translation-to-rotary conversion · CPC title

• F16H2025/2043

  Screw mechanisms driving an oscillating lever, e.g. lever with perpendicular pivoting axis · CPC title

• B64C9/30

  Balancing hinged surfaces, e.g. dynamically · CPC title